LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different car >> Section 53 (Fuel System (2ZR-FAE) - Service Information) >> FUEL TANK (w/ Canister Pump Module) >> Removal [03/2019 - 09/2022] >> Procedure

Removal [03/2019 - 09/2022]: Procedure

WARNING: This page is about a different car, the 2022 Toyota Corolla, 2021 Toyota Corolla, 2020 Toyota Corolla, and 2019 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [03/2019 - 09/2022] 

  2. DRAIN FUEL 
  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [01/2019 - 11/2022]

  4. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover) 

    Refer to PROCEDURE - Step 2 [01/2019 - 09/2020] , or refer to PROCEDURE - Step 2 [09/2020 - 09/2022]

  5. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover) 

    Refer to PROCEDURE - Step 3 [01/2019 - 09/2020] , or refer to PROCEDURE - Step 3 [09/2020 - 09/2022]

  6. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Remove the nut, 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
      GTY881455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).

      Refer to PRECAUTION [03/2019 - 09/2022]

      GTY897172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for TMC Made
      *B for TMMMS Made
  8. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.
      GTY822288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [03/2019 - 09/2022]

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY866203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for TMC Made
      *B for TMMMS Made

      Refer to PRECAUTION [03/2019 - 09/2022]

  10. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.

    1. Support the fuel tank assembly using an engine lifter.
      GTY881479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
      GTY881592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY822284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Disengage the clamp to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.
      GTY921249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 2 FUEL TANK CUSHION 
    1. Remove the 2 No. 2 fuel tank cushions from the fuel tank assembly.
      GTY921257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals