Removal [03/2019 - 09/2022]: Procedure

Refer to PRECAUTION [03/2019 - 09/2022]

Refer to PROCEDURE - Step 1

Refer to REMOVAL [01/2019 - ]

1. Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

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   *a	Protective Tape

2. Disconnect the fuel suction tube with pump and gauge assembly connector.

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1. Slide the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube with pump and gauge assembly.

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1. Disconnect the charcoal canister outlet hose from the fuel suction tube with pump and gauge assembly.

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1. Disengage the 2 claws to remove the No. 1 fuel tube clamp.

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2. Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.
   NOTE:

   • Remove any foreign matter on the fuel tube joint before performing this work.
   • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).
   • Be sure to disconnect the fuel tube joint by hand.
   • Do not bend, twist, pinch or kink the nylon tube.
   • Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.
   • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Fuel Suction Plate Sub-assembly
   *2	Tube Joint Clip
   *3	Fuel Tank Main Tube Sub-assembly
   *a	Fuel Tube Joint
   *b	O-ring
   *c	Nylon Tube
   	Pull off
   	Pull off

1. Remove the fuel pump gauge retainer.
   1. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
      • SST: 09808-01071 
      • SST: 09808-14031 
        1. 09808-01030
        2. 09808-01090

      HINT: 

      Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

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      *a	Insertion Point
      *b	SST (Plate)
      *c	SST (Claw)
      *d	SST (Bolt)

   2. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
   3. Install SST (handle) and an extension bar to SST (plate).

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      *a	SST (Handle)
      *b	SST (Plate)
      *c	SST (Claw)
      *d	SST (Bolt)
      *e	Extension Bar

      • SST: 09808-14031 
        1. 09808-01010
   4. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.
      NOTE:

      • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.
      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
   5. While pressing down on the fuel suction tube with pump and gauge assembly, remove the fuel pump gauge retainer.

1. Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

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   NOTE:

   Be careful not to bend the arm of the fuel sender gauge assembly.

2. Remove the fuel suction tube set gasket from the fuel tank assembly.

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