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Reassembly [03/2019 - 11/2022]: Procedure

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  1. INSTALL FUEL PUMP 

    HINT: 

    Perform "Inspection After Repair" after replacing the fuel pump.

    Refer to INITIALIZATION [01/2019 - 11/2022]

    1. Apply gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump.
      GTY908920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer
    2. Engage the 3 claws to install the fuel pump to the No. 1 fuel suction support.
      NOTE:

      Make sure that the O-ring is not cut or pinched during installation.

    3. Engage the 4 claws to install the fuel suction plate sub-assembly to the fuel sub-tank sub-assembly.
    4. Align the protrusion of the fuel sub-tank sub-assembly with the installation hole of the fuel suction plate sub-assembly and then slide the fuel suction plate sub-assembly to install the fuel sub-tank sub-assembly.
      GTY840428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Installation Hole
      Slide
    5. Engage the 2 clamps and connect the fuel pump harness to the fuel suction tube with pump and gauge assembly.
      NOTE:
      • Do not damage the wire harness.
      • When engaging each wire harness to the clamp, engage one wire at a time.
    6. Connect the 2 fuel pump harness connectors.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  1