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Removal [09/2022 - 11/2022]: Procedure

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  1. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [09/2022 - ]

  2. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

  3. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY 
    1. Remove the clip from the clevis pin.
      GTY854422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Hatchback
      *B for Sedan
    2. Remove the clevis pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.
  4. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY (w/ Clutch Pedal Stroke Sensor Assembly) 
    1. Disconnect the clutch pedal stroke sensor assembly connector.
      GTY927084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clutch Pedal Stroke Sensor Assembly Connector
      *b Clutch Switch Start Assembly Connector
    2. Disconnect the clutch start switch assembly connector.
    3. Disengage the clamp to disconnect the wire harness from the clutch pedal support assembly.
    4. Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.
      GTY847246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 nuts and clutch pedal support assembly from the vehicle body.
      GTY847247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the clip nut from the clutch pedal bracket sub-assembly.
      GTY847486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY (w/o Clutch Pedal Stroke Sensor Assembly) 
    1. Disconnect the clutch switch assembly connector.
      GTY881218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clutch Switch Assembly Connector
      *b Clutch Start Switch Assembly Connector
    2. Disconnect the clutch start switch assembly connector.
    3. Disengage the 2 clamps to disconnect the wire harness from the clutch pedal support assembly.
    4. Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.
      GTY847246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 nuts and clutch pedal support assembly from the vehicle body.
      GTY847247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the clip nut from the clutch pedal bracket sub-assembly.
      GTY847486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CLUTCH SWITCH ASSEMBLY (w/o Clutch Pedal Stroke Sensor Assembly) 

    See step  4

  7. REMOVE CLUTCH START SWITCH ASSEMBLY 

    See step  3

  8. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY (w/ Clutch Pedal Stroke Sensor Assembly) 

    See step  5

  9. REMOVE CLUTCH PEDAL SPRING 
    1. Move the clutch pedal sub-assembly to the full stroke position.
      GTY902222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Clutch Pedal Stroke Sensor Assembly
      *B w/o Clutch Pedal Stroke Sensor Assembly
    2. Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.
  10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY 
    1. Mount the clutch pedal sub-assembly in a soft jaw vise.
      NOTE:

      Be careful not to damage the clutch pedal sub-assembly in the vise.

    2. Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly.
      GTY897178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Clutch Pedal Stroke Sensor Assembly
      *B w/o Clutch Pedal Stroke Sensor Assembly
      *1 Clutch Pedal Bracket Sub-assembly
      *2 Clutch Pedal Sub-assembly
  11. REMOVE CLUTCH PEDAL SPRING HOLDER 
    1. Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly.
      GTY928177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE CLUTCH PEDAL TURNOVER BUSHING 
    1. Remove the clutch pedal turnover bushing from the clutch pedal sub-assembly.
      GTY914253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Clutch Pedal Stroke Sensor Assembly
      *B w/o Clutch Pedal Stroke Sensor Assembly
  13. REMOVE CLUTCH PEDAL SHAFT COLLAR 
    1. Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly.
      GTY906907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Clutch Pedal Stroke Sensor Assembly
      *B w/o Clutch Pedal Stroke Sensor Assembly
  14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING 
    1. Using SST and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.
      GTY945013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Clutch Pedal Stroke Sensor Assembly
      *B w/o Clutch Pedal Stroke Sensor Assembly
      *1 Clutch Master Cylinder Push Rod Clevis Bushing
      • SST: 09201-01055 
      • SST: 09950-70010 
        1. 09951-07100
  15. REMOVE CLUTCH PEDAL PAD 
    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.
      GTY847519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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