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Reassembly [09/2022 - ]: Procedure

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  1. INSTALL CONTROL SHAFT COVER OIL SEAL 
    1. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.
      GTY1021709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09307-12010 

      Drive in Depth

      0 to 0.5 mm (0 to 0.0197 in.)

    2. Coat the control shaft cover oil seal lip with MP grease.
  2. INSTALL SHIFT LEVER DAMPER 
    1. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      GTY1019142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adhesive
      NOTE:

      Make sure to install the bolt immediately after applying adhesive to prevent foreign matter from attaching to it.

    2. Install the shift lever damper to the shift and select lever shaft with the 2 bolts.
      GTY1022658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18.6 N.m (190 kgf/cm, 14 ft.lbf) 

  3. INSTALL PIN 
    1. Install the 2 pins to the No. 1 shift lever inner.
      GTY1022589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL SHIFT GATE PLATE 
    1. Install the shift gate plate to the No. 1 shift lever inner with the 2 bolts.
      GTY1022612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

  5. INSTALL SHIFT AND SELECT LEVER SHAFT 
    1. Coat the shift and select lever boot lip and shift and select lever shaft with MP grease.
    2. Install the shift and select lever boot and control shaft cover to the shift and select lever shaft.
      GTY1022626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Control Shaft Cover
      *2 Shift and Select Lever Boot
      *3 Shift and Select Lever Shaft
  6. INSTALL NO. 1 SHIFT LEVER INNER 
    1. Coat the shift interlock plate with MP grease.
    2. Install the No. 1 shift lever inner and shift interlock plate to the shift and select lever shaft.
      GTY1022604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Shift Interlock Plate
      *2 No. 1 Shift Lever Inner
      *3 Shift and Select Lever Shaft
    3. Using a pin punch and hammer, drive a new slotted spring pin to the No. 1 shift lever inner.
      GTY1022650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Drive in Depth

      0.4 to 1.4 mm (0.0157 to 0.0551 in.)

  7. INSTALL SHIFT AND SELECT LEVER ASSEMBLY 
    1. Align the 4 shift fork shafts as shown in the illustration.
      GTY1022625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Clean the seal packing attached on the manual transmission case and control shaft cover using a scraper and wire brush. Then remove the oil with non-residue solvent.
      NOTE:

      Do not scratch the fitting surface.

    3. Apply FIPG to the manual transmission case as shown in the illustration.
      GTY1021520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a FIPG

      FIPG

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      NOTE:

      Install the parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

    4. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      GTY1019140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adhesive
      NOTE:

      Make sure to install the bolt immediately after applying adhesive to prevent foreign matter from attaching to it.

    5. Install the shift and select lever assembly to the manual transmission case with the 4 bolts.

      Torque: 18.6 N.m (190 kgf/cm, 14 ft.lbf) 

      GTY1023869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SHIFT GATE PIN 

    See step  51 [09/2022 - 11/2022], or see step  51 [11/2022 - ]

  9. INSTALL NO. 2 LOCK BALL ASSEMBLY 

    See step  52 [09/2022 - 11/2022], or see step  52 [11/2022 - ]

  10. INSTALL NO. 1 LOCK BALL ASSEMBLY 

    See step  53 [09/2022 - 11/2022], or see step  53 [11/2022 - ]

  11. INSTALL NEUTRAL POSITION SWITCH 

    See step  56 [09/2022 - 11/2022], or see step  56 [11/2022 - ]

  12. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY 

    See step  57 [09/2022 - 11/2022], or see step  57 [11/2022 - ]

  13. INSTALL NO. 1 SELECTING BELL CRANK DUST COVER 
    1. Install the No. 1 selecting bell crank dust cover to the selecting bell crank assembly.
      GTY1021831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL CONTROL SHIFT LEVER BUSHING 
    1. Install the control shift lever bushing to the selecting bell crank assembly.
      GTY1022135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL SELECTING BELL CRANK ASSEMBLY 
    1. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      GTY1019141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adhesive
      NOTE:

      Make sure to install the bolt immediately after applying adhesive to prevent foreign matter from attaching to it.

    2. Install the selecting bell crank assembly to the manual transmission case with the 2 bolts.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

      GTY1023885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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