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Disassembly [09/2022 - ]: Procedure

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  1. INSPECT 1ST DRIVEN GEAR THRUST CLEARANCE 

    See step  12

  2. INSPECT 1ST DRIVEN GEAR RADIAL CLEARANCE 

    See step  13

  3. INSPECT 2ND DRIVEN GEAR THRUST CLEARANCE 

    See step  14

  4. INSPECT 2ND DRIVEN GEAR RADIAL CLEARANCE 

    See step  15

  5. INSPECT 3RD DRIVEN GEAR THRUST CLEARANCE 

    See step  16

  6. INSPECT 3RD DRIVEN GEAR RADIAL CLEARANCE 

    See step  17

  7. INSPECT 4TH DRIVEN GEAR THRUST CLEARANCE 

    See step  18

  8. INSPECT 4TH DRIVEN GEAR RADIAL CLEARANCE 

    See step  19

  9. REMOVE OUTPUT SHAFT BEARING SHAFT SNAP RING 
    1. Using a snap ring expander, remove the output shaft bearing shaft snap ring from the No. 1 output shaft.
      GTY1024174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE OUTPUT SHAFT REAR BEARING 
    1. Using SST and a press, remove the output shaft rear bearing and 3rd driven gear from the No. 1 output shaft.
      GTY1023678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-31010 
      • SST: 09950-00020 
  11. REMOVE NEEDLE ROLLER BEARING 
    1. Remove the needle roller bearing from the No. 1 output shaft.
      GTY1022463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE 3RD DRIVEN GEAR SYNCHRONIZER RING SET 
    1. Remove the 3rd driven gear synchronizer ring set from the No. 1 output shaft.
      GTY1021739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE SHAFT SNAP RING 
    1. Using 2 screwdrivers and a hammer, remove the shaft snap ring from the No. 1 output shaft.
      GTY1021730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE 4TH DRIVEN GEAR 
    1. Using SST and a press, remove the No. 2 transmission hub sleeve, 4th driven gear synchronizer ring set, and 4th driven gear from the No. 1 output shaft.
      GTY1023030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
  15. REMOVE 4TH DRIVEN GEAR SYNCHRONIZER RING SET 
    1. Remove the 4th driven gear synchronizer ring set from the 4th driven gear.
      GTY1021704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 2 TRANSMISSION CLUTCH HUB 
    1. Remove the No. 2 transmission clutch hub, 3 No. 1 synchromesh shifting keys, 3 balls and 3 synchronizer shifting key springs from the No. 2 transmission hub sleeve.
      GTY1022636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Pay attention to prevent the balls and synchronizer shifting key springs from scattering.

  17. REMOVE NEEDLE ROLLER BEARING 
    1. Remove the needle roller bearing from the No. 1 output shaft.
      GTY1021732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE SPACER 
    1. Remove the spacer from the No. 1 output shaft.
      GTY1021733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE OUTPUT SHAFT BEARING SHAFT SNAP RING 
    1. Using a snap ring expander, remove the output shaft bearing shaft snap ring from the No. 1 output shaft.
      GTY1021734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE 2ND DRIVEN GEAR BEARING INNER RACE 
    1. Remove the 2nd driven gear bearing inner race from the No. 1 output shaft.
      GTY1021735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE 2ND DRIVEN GEAR 
    1. Remove the 2nd driven gear from the No. 1 output shaft.
      GTY1021717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NEEDLE ROLLER BEARING 
    1. Remove the needle roller bearing from the No. 1 output shaft.
      GTY1021718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE SYNCHROMESH SHIFTING KEY BALL 
    1. Using a Magnet Hand, remove the synchromesh shifting key ball from the No. 1 output shaft.
      GTY1021726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Magnet Hand
  24. REMOVE NO. 1 SYNCHRONIZER RING SET 
    1. Remove the 2nd driven gear synchronizer ring set from the No. 1 output shaft.
      GTY1021719Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE 1ST DRIVEN GEAR 
    1. Using SST and a press, remove the No. 1 transmission hub sleeve, 1st driven gear synchronizer ring set and 1st driven gear from the No. 1 output shaft.
      GTY1023598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
  26. REMOVE 1ST DRIVEN GEAR SYNCHRONIZER RING SET 
    1. Remove the 1st driven gear synchronizer ring set from the 1st driven gear.
      GTY158773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 1 TRANSMISSION CLUTCH HUB 
    1. Remove the No. 1 transmission clutch hub, 3 No. 1 synchromesh shifting keys, 3 balls and 3 synchronizer shifting key springs from the No. 1 transmission hub sleeve.
      GTY1021695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Pay attention to prevent the balls and synchronizer shifting key springs from scattering.

  28. REMOVE NEEDLE ROLLER BEARING 
    1. Remove the needle roller bearing from the No. 1 output shaft.
      GTY1021711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE OUTPUT SHAFT FRONT BEARING INNER RACE 
    1. Using SST and a press, remove the output shaft front bearing inner race from the No. 1 output shaft.
      • SST: 09201-31010 
      • SST: 09950-00020 
      GTY1024076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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