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Disassembly [09/2022 - ]: Procedure

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  1. INSPECT 5TH DRIVEN GEAR THRUST CLEARANCE 

    See step  10

  2. INSPECT 5TH DRIVEN GEAR RADIAL CLEARANCE 

    See step  11

  3. INSPECT 6TH DRIVEN GEAR THRUST CLEARANCE 

    See step  12

  4. INSPECT 6TH DRIVEN GEAR RADIAL CLEARANCE 

    See step  13

  5. INSPECT REVERSE DRIVEN GEAR THRUST CLEARANCE 

    See step  14

  6. INSPECT REVERSE DRIVEN GEAR RADIAL CLEARANCE 

    See step  15

  7. REMOVE NO. 2 OUTPUT SHAFT BEARING SNAP RING 
    1. Using a snap ring expander, remove the No. 2 output shaft bearing snap ring from the No. 2 output shaft.
      GTY1022371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 2 OUTPUT SHAFT REAR BEARING 
    1. Using SST and a press, remove the No. 2 output shaft rear bearing (inner race) and 6th driven gear from the No. 2 output shaft.
      GTY1022502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-31010 
      • SST: 09950-00020 
  9. REMOVE NEEDLE ROLLER BEARING 
    1. Remove the needle roller bearing from the No. 2 output shaft.
      GTY1021825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE SPACER 
    1. Remove the spacer from the No. 2 output shaft.
      GTY1021824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE 6TH DRIVEN GEAR SYNCHRONIZER RING 
    1. Remove the 6th driven gear synchronizer ring from the No. 2 output shaft.
      GTY1021829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE SHAFT SNAP RING 
    1. Using 2 screwdrivers and a hammer, remove the shaft snap ring from the No. 2 output shaft.
      GTY1022374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE 5TH DRIVEN GEAR 
    1. Using SST and a press, remove the No. 3 transmission hub sleeve, 5th driven gear synchronizer ring, 5th driven gear, 2 spacers and needle roller bearing from the No. 2 output shaft.
      GTY1022221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
  14. REMOVE 5TH DRIVEN GEAR SYNCHRONIZER RING 
    1. Remove the 5th driven gear synchronizer ring from the 5th driven gear.
      GTY1022453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 3 TRANSMISSION CLUTCH HUB 
    1. Remove the No. 3 transmission clutch hub, 3 No. 1 synchromesh shifting keys, 3 ball and 3 synchronizer shifting key springs from the No. 3 transmission hub sleeve.
      GTY1021700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Pay attention to prevent the balls and synchronizer shifting key springs from scattering.

  16. REMOVE SHAFT SNAP RING 
    1. Using 2 screwdrivers and a hammer, remove the shaft snap ring from the No. 2 output shaft.
      GTY1022032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REVERSE DRIVEN GEAR 
    1. Using SST and a press, remove the No. 4 transmission hub sleeve, reverse driven gear synchronizer ring and reverse driven gear from the No. 2 output shaft.
      GTY1021408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
  18. REMOVE REVERSE DRIVEN GEAR SYNCHRONIZER RING 
    1. Remove the reverse driven gear synchronizer ring from the reverse driven gear.
      GTY1021681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 4 TRANSMISSION CLUTCH HUB 
    1. Remove the No. 4 transmission clutch hub, key spring and shifting key from the No. 4 transmission hub sleeve.
      GTY1021608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 4 Transmission Hub Sleeve
      *2 Shifting Key
      *3 Key Spring
      *4 No. 4 Transmission Clutch Hub
  20. REMOVE NEEDLE ROLLER BEARING 
    1. Remove the needle roller bearing from the No. 2 output shaft.
      GTY1022034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 2 OUTPUT SHAFT FRONT BEARING 
    1. Using SST and a press, remove the No. 2 output shaft front bearing (inner race) from the No. 2 output shaft.
      GTY1022079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-31010 
      • SST: 09950-00020 
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