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Reassembly [09/2024 - ]: Procedure

WARNING: This page is about a different car, the 2025 Toyota GR Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. BEARING POSITION 

    Check bearing position and installation direction.

    GTY1252447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    GTY1250801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Thrust Needle Roller Bearing and Bearing Race Diameter

    Mark Front Side Thrust Bearing Race Diameter Inside / Outside
    mm (in.)    		 Thrust Bearing Diameter Inside / Outside
    mm (in.)    		 Rear Side Thrust Bearing Race Diameter Inside / Outside
    mm (in.)
    A 32.6 (1.28) / 54.2 (2.13) 31.7 (1.25) / 52.3 (2.06) 31.7 (1.25) / 52.3 (2.06)
    B 59.8 (2.35) / 77.0 (3.03) 58.3 (2.30) / 75.0 (2.95) -
    C - 39.2 (1.54) / 52.6 (2.07) 39.1 (1.54) / 50.2 (1.98)
    D - 33.3 (1.31) / 46.3 (1.82) 34.2 (1.35) / 47.3 (1.86)
    E 34.4 (1.35) / 48.7 (1.92) 33.2 (1.31) / 47.7 (1.88) 33.2 (1.31) / 47.7 (1.88)
    F 25.58 (1.01) / 43.7 (1.72) 24.2 (0.953) / 43.7 (1.72) 24.2 (0.953) / 43.7 (1.72)
    G - 50.5 (1.99) / 74.5 (2.93) 52.8 (2.08) / 76.4 (3.01)
  2. INSTALL AUTOMATIC TRANSMISSION CASE STRAIGHT PIN 

    HINT: 

    Perform this procedure only when replacement of the automatic transmission case straight pins are necessary.

    1. Using a plastic hammer, tap in 2 new automatic transmission case straight pins to the specified protrusion height.

      Protrusion Height

      10.7 to 11.3 mm (0.421 to 0.445 in.)

      GTY1251656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE) 

    See step  2

  4. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE) 

    See step  4

  5. INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST and a press, install a new counter driven gear front tapered roller bearing (inner race) to the pinion and counter driven gear sub-assembly.
      GTY1251124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60011 
        1. 09951-00550
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the counter driven gear front tapered roller bearing (inner race) so that there is no clearance between the counter driven gear front tapered roller bearing (inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  6. INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    1. GTY1252154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using SST and a hammer, install a new counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim to the transaxle housing.

      • SST: 09950-60021 
        1. 09951-00780
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the counter driven gear front tapered roller bearing (outer race) so that there is no clearance between the counter driven gear front tapered roller bearing (outer race), pinion and counter driven gear shim and the transaxle housing. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  7. INSTALL COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST and a press, install a new counter driven gear rear tapered roller bearing (inner race) to the pinion and counter driven gear sub-assembly.
      GTY1250887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09506-30012 
      • SST: 09950-60011 
        1. 09951-00420
        2. 09951-00550
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the counter driven gear rear tapered roller bearing (inner race) so that there is no clearance between the counter driven gear rear tapered roller bearing (inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  8. INSTALL COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST and a hammer, install a new counter driven gear rear tapered roller bearing (outer race) to the automatic transaxle case sub-assembly.
      GTY1251939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60021 
        1. 09951-00680
      • SST: 09950-70010 
        1. 09951-07150
      NOTE:

      Be sure to install the counter driven gear rear tapered roller bearing (outer race) so that there is no clearance between the counter driven gear rear tapered roller bearing (outer race) and the automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  9. ADJUST FRONT DIFFERENTIAL CASE TAPERED ROLLER BEARING PRELOAD 
    1. Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.
    2. Coat the front differential case front tapered roller bearing (inner race) and the front differential case rear tapered roller bearing (inner race) with a sufficient amount of Toyota Genuine ATF WS.
    3. Install the differential case assembly to the automatic transaxle case sub-assembly.
      GTY1251652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the transaxle housing to the automatic transaxle case sub-assembly with the 21 bolts ((A) and (B)).

      Torque: 29.4 N.m (300 kgf/cm, 22 ft.lbf) 

      Bolt Length

      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 35 mm (1.38 in.)
      GTY1251539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/ LSD:
      1. Insert the urethane portion of SST until it reaches portion (A) shown in the illustration.
        GTY1251564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Differential Case Assembly
        *a Urethane
        • SST: 09564-52020 
        • SST: 09564-52030 
      2. Hold the (B) portion of SST and rotate the (C) portion, and continue expanding until the urethane portion of SST contacts the differential case assembly.

        HINT: 

        If the urethane portion does not contact the differential case assembly, the rotation of SST and the differential case assembly will not be synchronized, and accurate measurement will be impossible.

      3. Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.
        • SST: 09564-52020 
        • SST: 09564-52030 
        GTY1252575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Using SST and a torque wrench, measure the turning torque of the front differential case tapered roller bearing while rotating SST at 10 rpm.
        • SST: 09564-52020 
        • SST: 09564-52030 

        Standard Turning Torque

        0.69 to 1.02 N.m (8 to 10 kgf/cm, 7 to 9 in.lbf)

        GTY1251276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        • If the preload is not as specified, select a differential drive pinion shim to adjust it.
        • If the preload is higher than specified, select a thinner differential drive pinion shim, and if the preload is lower than specified, select a thicker differential drive pinion shim.
        • In order to adjust the pinion and counter driven gear tapered roller bearing preload, make a memo of the front differential case tapered roller bearing preload in advance.

        Differential Drive Pinion Shim Thickness

        Part Number Thickness (mm (in.)) Mark
        90564-75002 1.10 (0.0433) 50
        90564-75003 1.13 (0.0445) 51
        90564-75004 1.16 (0.0457) 52
        90564-75005 1.19 (0.0469) 53
        90564-75006 1.22 (0.0480) 54
        90564-75007 1.25 (0.0492) 55
        90564-75008 1.28 (0.0504) 56
        90564-75009 1.31 (0.0516) 57
        90564-75010 1.34 (0.0528) 58
        90564-75011 1.37 (0.0539) 59
        90564-75012 1.40 (0.0551) 60
        90564-75013 1.43 (0.0563) 61
        90564-75014 1.46 (0.0575) 62
        90564-75015 1.49 (0.0587) 63
        90564-75016 1.52 (0.0598) 64
        90564-75017 1.55 (0.0610) 65
        90564-75018 1.58 (0.0622) 66
        90564-75019 1.61 (0.0634) 67
        90564-75023 1.64 (0.0646) 68
        90564-75024 1.67 (0.0657) 69
        90564-75025 1.70 (0.0669) 70
        90564-75026 1.73 (0.0681) 71
        90564-75027 1.76 (0.0693) 72
        90564-75028 1.79 (0.0705) 73
        90564-75029 1.82 (0.0717) 74
        90564-75030 1.85 (0.0728) 75
        90564-75031 1.88 (0.0740) 76
        90564-75032 1.91 (0.0752) 77
        90564-75033 1.94 (0.0764) 78
        90564-75034 1.97 (0.0776) 79
        90564-75035 2.00 (0.0787) 80
    6. w/o LSD:
      GTY1252470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.
        • SST: 09564-33010 
      2. Using SST and a torque wrench, measure the turning torque of the front differential case tapered roller bearing while rotating SST at 10 rpm.
        • SST: 09564-33010 

        Standard Turning Torque

        0.69 to 1.02 N.m (8 to 10 kgf/cm, 7 to 9 in.lbf)

        HINT: 

        • If the preload is not as specified, select a differential drive pinion shim to adjust it.
        • If the preload is higher than specified, select a thinner differential drive pinion shim, and if the preload is lower than specified, select a thicker differential drive pinion shim.
        • In order to adjust the pinion and counter driven gear tapered roller bearing preload, make a memo of the front differential case tapered roller bearing preload in advance.
        GTY1250795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Differential Drive Pinion Shim Thickness

        Part Number Thickness (mm (in.)) Mark
        90564-75002 1.10 (0.0433) 50
        90564-75003 1.13 (0.0445) 51
        90564-75004 1.16 (0.0457) 52
        90564-75005 1.19 (0.0469) 53
        90564-75006 1.22 (0.0480) 54
        90564-75007 1.25 (0.0492) 55
        90564-75008 1.28 (0.0504) 56
        90564-75009 1.31 (0.0516) 57
        90564-75010 1.34 (0.0528) 58
        90564-75011 1.37 (0.0539) 59
        90564-75012 1.40 (0.0551) 60
        90564-75013 1.43 (0.0563) 61
        90564-75014 1.46 (0.0575) 62
        90564-75015 1.49 (0.0587) 63
        90564-75016 1.52 (0.0598) 64
        90564-75017 1.55 (0.0610) 65
        90564-75018 1.58 (0.0622) 66
        90564-75019 1.61 (0.0634) 67
        90564-75023 1.64 (0.0646) 68
        90564-75024 1.67 (0.0657) 69
        90564-75025 1.70 (0.0669) 70
        90564-75026 1.73 (0.0681) 71
        90564-75027 1.76 (0.0693) 72
        90564-75028 1.79 (0.0705) 73
        90564-75029 1.82 (0.0717) 74
        90564-75030 1.85 (0.0728) 75
        90564-75031 1.88 (0.0740) 76
        90564-75032 1.91 (0.0752) 77
        90564-75033 1.94 (0.0764) 78
        90564-75034 1.97 (0.0776) 79
        90564-75035 2.00 (0.0787) 80
    7. GTY1251773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 21 bolts and transaxle housing from the automatic transaxle case sub-assembly.

  10. ADJUST PINION AND COUNTER DRIVEN GEAR TAPERED ROLLER BEARING PRELOAD 
    1. GTY1252504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Coat the counter driven gear front tapered roller bearing (inner race) and the counter driven gear rear tapered roller bearing (inner race) with a sufficient amount of Toyota Genuine ATF WS.

    2. Install the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.
    3. Install the transaxle housing to the automatic transaxle case sub-assembly with the 21 bolts ((A) and (B)).
      GTY1251539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 29.4 N.m (300 kgf/cm, 22 ft.lbf) 

      Bolt Length

      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 35 mm (1.38 in.)
    4. w/ LSD:
      GTY1251564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Differential Case Assembly
      *a Urethane
      1. Insert the urethane portion of SST until it reaches portion (A) shown in the illustration.
        • SST: 09564-52020 
        • SST: 09564-52030 
      2. Hold the (B) portion of SST and rotate the (C) portion, and continue expanding until the urethane portion of SST contacts the differential case assembly.

        HINT: 

        If the urethane portion does not contact the differential case assembly, the rotation of SST and the differential case assembly will not be synchronized, and accurate measurement will be impossible.

      3. Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.
        • SST: 09564-52020 
        • SST: 09564-52030 
        GTY1252018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Using SST and a torque wrench, measure the turning torque of the front differential case tapered roller bearing while rotating SST at 10 rpm.
        GTY1251275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        • SST: 09564-52020 
        • SST: 09564-52030 

        Standard Turning Torque

        Front differential case tapered roller bearing preload +0.53 to 2.08 N.m (6 to 21 kgf/cm, 5 to 18 in.lbf)

        HINT: 

        • If the preload is not as specified, select a pinion and counter driven gear shim to adjust it.
        • If the preload is higher than specified, select a thinner pinion and counter driven gear shim, and if the preload is lower than specified, select a thicker pinion and counter driven gear shim.

        Pinion and Counter Driven Gear Shim Thickness

        Part Number Thickness (mm (in.)) Mark
        90564-67047 1.19 (0.0469) AA
        90564-67048 1.22 (0.0480) AB
        90564-67049 1.25 (0.0492) AC
        90564-67050 1.28 (0.0504) AD
        90564-67051 1.31 (0.0516) AE
        90564-67052 1.34 (0.0528) AF
        90564-67053 1.37 (0.0539) AG
        90564-67054 1.40 (0.0551) AH
        90564-67055 1.43 (0.0563) AJ
        90564-67056 1.46 (0.0575) AK
        90564-67057 1.49 (0.0587) AL
        90564-67058 1.52 (0.0598) AM
        90564-67059 1.55 (0.0610) AN
        90564-67060 1.58 (0.0622) AP
        90564-67061 1.61 (0.0634) AR
        90564-67062 1.64 (0.0646) AS
        90564-67063 1.67 (0.0657) AT
        90564-67064 1.70 (0.0669) AU
        90564-67065 1.73 (0.0681) AV
        90564-67066 1.76 (0.0693) AW
        90564-67067 1.79 (0.0705) AX
        90564-67068 1.82 (0.0717) AY
        90564-67069 1.85 (0.0728) AZ
        90564-67071 1.88 (0.0740) BA
        90564-67072 1.91 (0.0752) BB
        90564-67073 1.94 (0.0764) BC
        90564-67074 1.97 (0.0776) BD
        90564-67075 2.00 (0.0787) BE
        90564-67076 2.03 (0.0799) BF
        90564-67077 2.06 (0.0811) BG
        90564-67078 2.09 (0.0823) BH
        90564-67079 2.12 (0.0835) BJ
        90564-67080 2.15 (0.0846) BK
        90564-67081 2.18 (0.0858) BL
        90564-67082 2.21 (0.0870) BM
    5. w/o LSD:
      1. Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.
        GTY1251479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        • SST: 09564-33010 
      2. Using SST and a torque wrench, measure the turning torque of the pinion and counter driven gear tapered roller bearing while rotating SST at 10 rpm.
        GTY1250796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        • SST: 09564-33010 

        Standard Turning Torque

        Front differential case tapered roller bearing preload +0.53 to 2.08 N.m (6 to 21 kgf/cm, 5 to 18 in.lbf)

        HINT: 

        • If the preload is not as specified, select a pinion and counter driven gear shim to adjust it.
        • If the preload is higher than specified, select a thinner pinion and counter driven gear shim, and if the preload is lower than specified, select a thicker pinion and counter driven gear shim.

        Pinion and Counter Driven Gear Shim Thickness

        Part Number Thickness (mm (in.)) Mark
        90564-67047 1.19 (0.0469) AA
        90564-67048 1.22 (0.0480) AB
        90564-67049 1.25 (0.0492) AC
        90564-67050 1.28 (0.0504) AD
        90564-67051 1.31 (0.0516) AE
        90564-67052 1.34 (0.0528) AF
        90564-67053 1.37 (0.0539) AG
        90564-67054 1.40 (0.0551) AH
        90564-67055 1.43 (0.0563) AJ
        90564-67056 1.46 (0.0575) AK
        90564-67057 1.49 (0.0587) AL
        90564-67058 1.52 (0.0598) AM
        90564-67059 1.55 (0.0610) AN
        90564-67060 1.58 (0.0622) AP
        90564-67061 1.61 (0.0634) AR
        90564-67062 1.64 (0.0646) AS
        90564-67063 1.67 (0.0657) AT
        90564-67064 1.70 (0.0669) AU
        90564-67065 1.73 (0.0681) AV
        90564-67066 1.76 (0.0693) AW
        90564-67067 1.79 (0.0705) AX
        90564-67068 1.82 (0.0717) AY
        90564-67069 1.85 (0.0728) AZ
        90564-67071 1.88 (0.0740) BA
        90564-67072 1.91 (0.0752) BB
        90564-67073 1.94 (0.0764) BC
        90564-67074 1.97 (0.0776) BD
        90564-67075 2.00 (0.0787) BE
        90564-67076 2.03 (0.0799) BF
        90564-67077 2.06 (0.0811) BG
        90564-67078 2.09 (0.0823) BH
        90564-67079 2.12 (0.0835) BJ
        90564-67080 2.15 (0.0846) BK
        90564-67081 2.18 (0.0858) BL
        90564-67082 2.21 (0.0870) BM
    6. Remove the 21 bolts and transaxle housing from the automatic transaxle case sub-assembly.
      GTY1251773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.
      GTY1252504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the differential case assembly from the automatic transaxle case sub-assembly.
      GTY1251652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 1 BREATHER PLUG (ATM) 
    1. Coat the O-ring portion of a new No. 1 breather plug (ATM) with Toyota Genuine ATF WS.
      GTY1251974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Indented Portion
      *b Detent Aligned
    2. Engage each claw to install the No. 1 breather plug (ATM) to the automatic transaxle case sub-assembly.
      NOTE:

      Securely push in the automatic transaxle case sub-assembly until the No. 1 breather plug (ATM) is engaged.

      HINT: 

      Install the No. 1 breather plug (ATM) with its detent aligned with the indented portion of the automatic transaxle case sub-assembly.

  12. INSTALL NO. 2 TRANSAXLE CASE PLUG 
    1. Clean the 6 No. 2 transaxle case plugs and 6 installation holes.
    2. Apply adhesive to 2 or 3 threads on the ends of the No. 2 transaxle case plugs.
      GTY733624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      Make sure to install the No. 2 transaxle case plugs immediately after applying adhesive to prevent foreign matter from attaching to them.

    3. Using a 6 mm hexagon socket wrench, install the 3 No. 2 transaxle case plugs and 3 new gaskets to the automatic transaxle case sub-assembly.
      GTY1252502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N.m (173 kgf/cm, 13 ft.lbf) 

    4. Using a 6 mm hexagon socket wrench, install the 3 No. 2 transaxle case plugs and 3 new gaskets to the transaxle housing.
      GTY1251648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N.m (173 kgf/cm, 13 ft.lbf) 

  13. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Coat 8 new O-rings with Toyota Genuine ATF WS and install them to the 8 No. 1 transaxle case plugs.
      GTY698768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 No. 1 transaxle case plugs to the automatic transaxle case sub-assembly.

      Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf) 

      GTY1251649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 4 No. 1 transaxle case plugs to the transaxle housing.

      Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf) 

      GTY1251650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT DRIVE SHAFT OIL SEAL LH 

    Refer to PROCEDURE - Step 3

  15. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using SST and a hammer, install a new manual valve lever shaft oil seal to the automatic transaxle case sub-assembly.
      GTY745034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60011 
        1. 09951-00210
      • SST: 09950-70010 
        1. 09951-07200

      Standard Depth

      -0.3 to 0.4 mm (-0.0118 to 0.0157 in.)

    2. Apply MP grease to the lip of the manual valve lever shaft oil seal.
  16. INSTALL NEEDLE ROLLER BEARING 
    1. GTY1252406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using SST and a press, install a new needle roller bearing to the automatic transaxle case sub-assembly.

      • SST: 09950-60011 
        1. 09951-00210
      • SST: 09950-70010 
        1. 09951-07150

      Standard Depth

      2.1 to 2.5 mm (0.0827 to 0.0984 in.)

      NOTE:

      Install the needle roller bearing with its supplier name mark facing the front of the automatic transaxle assembly.

  17. INSTALL NEEDLE ROLLER BEARING 
    1. Using SST and a press, install a new needle roller bearing to the transaxle housing.
      GTY1251399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09550-60010 
        1. 09951-00560
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Be careful not to damage the transaxle housing.

  18. INSTALL FRONT OIL PUMP OIL SEAL 
    1. Using SST and a hammer, install a new front oil pump oil seal to the transaxle housing.
      • SST: 09950-60011 
        1. 09951-00640
      • SST: 09950-70010 
        1. 09951-07200

      Standard Depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      GTY1252036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply MP grease to the lip of the front oil pump oil seal.
  19. INSTALL FRONT TRANSAXLE CASE OIL SEAL 

    Refer to PROCEDURE - Step 6

  20. INSTALL 1ST AND REVERSE BRAKE PISTON 
    1. Apply a light coat of Toyota Genuine ATF WS to 2 new O-rings and install them to the 1st and reverse brake piston.
      GTY698783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure to correctly distinguish between the inner side and outer side O-rings.
      • Be careful not to damage or twist the O-rings.
    2. Set the 1st and reverse brake return spring sub-assembly on the 1st and reverse brake piston.
      GTY760811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 1st And Reverse Brake Return Spring Sub-assembly
      *2 1st And Reverse Brake Piston
    3. Install the 1st and reverse brake piston with 1st and reverse brake return spring sub-assembly to the automatic transaxle case sub-assembly.
      GTY744359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the O-rings are not damaged or do not jump out of position during installation.

  21. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Set the snap ring on the automatic transaxle case sub-assembly as shown in the illustration.
      GTY695101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap ring opening within this area.
      NOTE:

      The opening of the snap ring should be within the area shown in the illustration (spline portion).

    2. GTY1252151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.

      • SST: 09380-60011 
        1. 09381-06020
        2. 09381-06050
        3. 09381-06060
        4. 09381-06100
        5. 09381-06110
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Stop the press when the 1st and reverse brake return spring sub-assembly is flush with the snap ring groove.

    3. Using a screwdriver with its tip wrapped with protective tape, install the snap ring into the snap ring groove of the automatic transaxle case sub-assembly.
      GTY733612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the automatic transaxle case sub-assembly.
      • Make sure that the snap ring is installed in the groove of the automatic transaxle case sub-assembly correctly.
  22. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. Install the No. 2 1st and reverse brake piston to the automatic transaxle case sub-assembly.
      GTY698724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL 2ND BRAKE DISC 
    1. Install the 5 2nd brake plates, 5 2nd brake discs and 2nd brake flange to the automatic transaxle case sub-assembly.
      GTY732199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 2nd Brake Flange
      *2 2nd Brake Disc
      *3 2nd Brake Plate
      *a Snap Ring Side
      *b 2nd Brake Disc Side
      NOTE:

      Assemble the 2nd brake flange with its tapered surface facing toward the 2nd brake disc.

    2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the automatic transaxle case sub-assembly.
      GTY698543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap ring opening within this area.
      NOTE:

      The opening of the snap ring should be within the area shown in the illustration (spline portion).

  24. INSPECT CLEARANCE OF B-2 BRAKE 

    See step  17

  25. INSTALL DIRECT CLUTCH DRUM OIL SEAL RING 
    1. Apply a small amount of MP grease to the entire circumference of the direct clutch drum oil seal ring installation groove portion.

      HINT: 

      By applying MP grease, the wobble within the direct clutch drum oil seal ring installation groove will be eliminated, preventing damage to the direct clutch drum oil seal ring at the time of front planetary gear assembly installation.

    2. Coat 2 new direct clutch drum oil seal rings with Toyota Genuine ATF WS and install them to the automatic transaxle case sub-assembly.
      GTY698729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      While making the spread of the opening of the direct clutch drum oil seal ring as small as possible, install it to the automatic transaxle case sub-assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  26. INSTALL C-2 CLUTCH PISTON 
    1. Apply a light coat of Toyota Genuine ATF WS to 2 new O-rings and install it to the intermediate shaft sub-assembly.
      GTY698727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage or twist the O-ring.

    2. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the C-2 clutch piston.
    3. Install the C-2 clutch piston to the intermediate shaft sub-assembly.
      GTY698728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure the lip is not cut or folded.
      • Be careful not to damage the lip seal of the C-2 clutch piston.
  27. INSTALL CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the clutch return spring sub-assembly to the intermediate shaft sub-assembly.
      GTY733557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL C-2 CLUTCH BALANCER 
    1. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the C-2 clutch balancer.
    2. Install the C-2 clutch balancer to the intermediate shaft sub-assembly.
      GTY733559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure the lip is not cut or folded.
      • Be careful not to damage the lip seal of the C-2 clutch balancer.
    3. Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.
      • SST: 09387-00020 
      NOTE:

      Stop the press when the clutch return spring sub-assembly is flush with the snap ring groove.

      GTY722883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, install the snap ring to the intermediate shaft sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
      NOTE:

      Make sure that the snap ring is installed in the groove of the intermediate shaft sub-assembly correctly.

  29. INSTALL NO. 2 CLUTCH DISC 
    1. Install the 5 No. 2 clutch plates, 5 No. 2 clutch discs and direct clutch flange to the intermediate shaft sub-assembly.
      GTY1252290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate
      *a Snap Ring Side
      *b No. 2 Clutch Disc Side
      NOTE:
      • Be careful during assembly because there are 2 types of No. 2 clutch plate with different thicknesses.
      • Assemble the direct clutch flange with its tapered surface facing toward the No. 2 clutch disc.
    2. Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the intermediate shaft sub-assembly.
      GTY698551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the intermediate shaft sub-assembly.
      • Make sure that the snap ring is installed in the groove of the intermediate shaft sub-assembly correctly.
  30. INSTALL NO. 1 THRUST BEARING RACE 
    1. Coat the No. 1 thrust bearing race with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      GTY698547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 1 Thrust Bearing Race Diameter

      Inside Outside
      52.8 mm (2.08 in.) 76.4 mm (3.01 in.)
      NOTE:

      Securely insert the claw of the No. 1 thrust bearing race into the hole of the automatic transaxle case sub-assembly.

  31. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.
      GTY698544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      50.5 mm (1.99 in.) 74.5 mm (2.93 in.)
      NOTE:

      Make sure to assemble the thrust needle roller bearing in the correct direction.

      HINT: 

      When installing the C-2 clutch assembly, if the thrust needle roller bearing falls off, coat the C-2 clutch assembly installation surface with MP grease and install the parts.

  32. INSTALL C-2 CLUTCH ASSEMBLY 
    1. Install the C-2 clutch assembly to the automatic transaxle case sub-assembly.
      GTY698546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSPECT CLEARANCE OF C-2 CLUTCH 

    See step  16

  34. INSTALL NO. 4 PLANETARY CARRIER THRUST WASHER 
    1. Install the No. 4 planetary carrier thrust washer to the rear planetary gear assembly.
      GTY698557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • Securely insert each protrusion of the No. 4 planetary carrier thrust washer into each indentation of the rear planetary gear assembly.
      • When installing the rear planetary gear assembly, if the No. 4 planetary carrier thrust washer falls off, coat the rear planetary gear assembly installation surface with MP grease and install the parts.
  35. INSTALL REAR PLANETARY GEAR ASSEMBLY 
    1. Install the rear planetary gear assembly to the C-2 clutch assembly.
      GTY698556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL NO. 2 THRUST BEARING RACE 
    1. Coat the No. 2 thrust bearing race with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.
      GTY699087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 2 Thrust Bearing Race Diameter

      Inside Outside
      24.2 mm (0.953 in.) 43.7 mm (1.72 in.)
  37. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.
      GTY699095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      24.2 mm (0.953 in.) 43.7 mm (1.72 in.)
  38. INSTALL NO. 3 THRUST BEARING RACE 
    1. Coat the No. 3 thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.
      GTY698574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 3 Thrust Bearing Race Diameter

      Inside Outside
      25.58 mm (1.01 in.) 43.7 mm (1.72 in.)

      HINT: 

      When installing the rear planetary sun gear sub-assembly, if the No. 3 thrust bearing race falls off, coat the rear planetary sun gear sub-assembly installation surface with MP grease and install the parts.

  39. INSTALL REAR PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Install the rear planetary sun gear sub-assembly to the C-2 clutch assembly.
      GTY698569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL THRUST BEARING RACE 
    1. Coat the thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.
      GTY733565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Bearing Race Diameter

      Inside Outside
      33.2 mm (1.31 in.) 47.7 mm (1.88 in.)
  41. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.
      GTY698573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      33.2 mm (1.31 in.) 47.7 mm (1.88 in.)
  42. INSTALL NO. 4 THRUST BEARING RACE 
    1. Coat the No. 4 thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.
      GTY733564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 4 Thrust Bearing Race Diameter

      Inside Outside
      34.4 mm (1.35 in.) 48.7 mm (1.92 in.)
  43. INSTALL NO. 3 PLANETARY CARRIER THRUST WASHER 
    1. Coat the No. 3 planetary carrier thrust washer with Toyota Genuine ATF WS and install it to the rear planetary gear assembly.
      GTY733562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Securely insert the claw of the No. 3 planetary carrier thrust washer into the hole of the rear planetary gear assembly.

  44. INSTALL NO. 1 BRAKE DISC 
    1. Install the 4 No. 1 brake plates, 4 No. 1 brake discs and No. 1 brake flange to the counter drive gear sub-assembly.
      GTY732415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate
      *a Snap Ring Side
      *b No. 1 Brake Disc Side
      NOTE:
      • Be careful during assembly because there are 2 types of No. 1 brake plate with different thicknesses.
      • Assemble the No. 1 brake flange with its tapered surface facing toward the No. 1 brake disc.
    2. Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the counter drive gear sub-assembly.
      GTY696804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap ring opening within this area.
      NOTE:
      • Be careful not to damage the counter drive gear sub-assembly.
      • Make sure that the snap ring is installed in the groove of the counter drive gear sub-assembly correctly.
      • The opening of the snap ring should be within the area shown in the illustration (spline portion).
  45. INSPECT CLEARANCE OF B-1 BRAKE 

    See step  15

  46. INSTALL SUN GEAR INPUT HUB SUB-ASSEMBLY 
    1. Install the new sun gear input hub sub-assembly to the counter drive gear sub-assembly.
      GTY1250916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Clean and degrease the counter drive gear sub-assembly installation bolts and the 8 bolt holes.
      NOTE:

      If the bolts are tightened without cleaning and degreasing the bolts and bolt holes, the tightening torque will be too high and the counter drive gear sub-assembly or automatic transaxle case sub-assembly may be damaged.

    2. Set the new planetary sun gear sub-assembly and SST to the press.
      GTY1251958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Planetary sun gear sub-assembly
      • SST: 09950-60021 
        1. 09951-01030
    3. Using SST and a press, install the planetary sun gear sub-assembly to the sun gear input hub sub-assembly.
      GTY1252624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60021 
        1. 09951-00810
        2. 09951-01030
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:
      • Check that the counter drive gear sub-assembly slides smoothly in the thrust direction.
      • Be careful not to damage the planetary sun gear sub-assembly and sun gear input hub sub-assembly.
    4. Install the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.
      GTY1251663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Temporarily install the 8 bolts ((A) and (B)).
      GTY1250691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt (A)
      *b Bolt (B)

      HINT: 

      Bolt (A) is a hexagon socket head cap bolt.

    6. Fully tighten the 6 bolts (B).

      Torque: 76 N.m (775 kgf/cm, 56 ft.lbf) 

    7. Using a T50 "TORX" socket wrench, fully tighten the 2 bolts (A).

      Torque: 31.8 N.m (324 kgf/cm, 23 ft.lbf) 

    8. Using a vernier caliper and straightedge, measure the dimension (A) shown in the illustration.
      NOTE:

      Make sure to deduct the thickness of the straightedge.

      GTY1251761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration.
      NOTE:

      Make sure to deduct the thickness of the straightedge.

    10. Calculate the difference between the measurement at dimension (A) and dimension (B).

      Standard Depth

      12.7 to 13.8 mm (0.500 to 0.543 in.)

      NOTE:

      Measure at 4 or more areas on the circumference of the sun gear input hub sub-assembly.

      HINT: 

      • Standard Depth = dimension (A) - dimension (B)
      • If the depth is not as specified, replace the planetary sun gear sub-assembly and sun gear input hub sub-assembly.
    11. Using a T50 "TORX" socket wrench, remove the 2 bolts (A) from the counter drive gear sub-assembly.
      GTY1250690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt (A)
      *b Bolt (B)
    12. Remove the 6 bolts (B) from the counter drive gear sub-assembly.
    13. Remove the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.
      GTY1251663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL COUNTER DRIVE GEAR SUB-ASSEMBLY 
    1. Clean and degrease the counter drive gear sub-assembly installation bolts and the 8 bolt holes.
      NOTE:

      If the bolts are tightened without cleaning and degreasing the bolts and bolt holes, the tightening torque will be too high and the counter drive gear sub-assembly or automatic transaxle case sub-assembly may be damaged.

    2. Coat a new O-ring with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      GTY733561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.
      GTY1251663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily install the 8 bolts ((A) and (B)).
      GTY1250692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt (A)
      *b Bolt (B)

      HINT: 

      Bolt (A) is a hexagon socket head cap bolt.

    5. Fully tighten the 6 bolts (B).

      Torque: 76 N.m (775 kgf/cm, 56 ft.lbf) 

    6. Using a T50 "TORX" socket wrench, fully tighten the 2 bolts (A).

      Torque: 31.8 N.m (324 kgf/cm, 23 ft.lbf) 

  49. INSTALL PARKING LOCK SLEEVE 
    1. Coat the parking lock sleeve with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      GTY698504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL PARKING LOCK PAWL 
    1. Coat the parking lock pawl with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      GTY698511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL PARKING LOCK PAWL SHAFT 
    1. Coat the parking lock pawl shaft with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      GTY733550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL PARKING LOCK PAWL TORSION SPRING 
    1. Install the parking lock pawl torsion spring to the automatic transaxle case sub-assembly as shown in the illustration.
      GTY698509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Securely insert the parking lock pawl torsion spring all the way into the parking lock pawl shaft.

  53. INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Install the manual valve lever shaft sub-assembly to the automatic transaxle case sub-assembly.
      GTY698510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When installing the manual valve lever shaft sub-assembly, be careful not to damage the manual valve lever shaft oil seal.

  54. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    1. Move the parking lock rod sub-assembly as shown in the illustration, and install the parking lock rod sub-assembly.
      GTY699342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Lever Shaft Sub-assembly
      *2 Parking Lock Rod Sub-assembly
      NOTE:

      Securely align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly.

  55. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Install the manual valve lever shaft retainer spring to the automatic transaxle case sub-assembly.
      GTY698496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL PAWL STOPPER PLATE 
    1. Install the pawl stopper plate to the automatic transaxle case sub-assembly with the 2 bolts.
      GTY698497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

  57. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Install the manual valve lever sub-assembly to the automatic transaxle case sub-assembly.
      GTY698495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      The pin portion of the manual valve lever shaft sub-assembly must be inserted into the slot of the manual valve lever sub-assembly.

  58. INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Coat a new O-ring with Toyota Genuine ATF WS and install it to the manual valve lever shaft sub-assembly.
      GTY698502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring it not twisted.

    2. Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and install the manual valve lever shaft sub-assembly.
      GTY1251809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Installing the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.

    3. Secure the manual valve lever shaft sub-assembly to the automatic transaxle case sub-assembly with the bolt.
      GTY1251811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

  59. INSTALL NO. 5 THRUST BEARING RACE 
    1. Coat the No. 5 thrust bearing race with Toyota Genuine ATF WS and install it to the sun gear input hub sub-assembly.
      GTY1250909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 5 Thrust Bearing Race Diameter

      Inside Outside
      34.2 mm (1.35 in.) 47.3 mm (1.86 in.)
  60. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the sun gear input hub sub-assembly.
      GTY1250908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      33.3 mm (1.31 in.) 46.3 mm (1.82 in.)
  61. INSTALL FORWARD CLUTCH PISTON 
    1. Apply a light coat of Toyota Genuine ATF WS to a new D-ring and install it to the clutch drum sub-assembly.
      GTY698532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • Be careful not to damage or twist the D-ring.
      • The rounded surface of the D-ring will be on the outer side of the ring groove.
    2. Apply a light coat of Toyota Genuine ATF WS to a new O-ring and install it to the clutch drum sub-assembly.
      GTY698530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage or twist the O-ring.

    3. Apply a light coat of Toyota Genuine ATF WS to the forward clutch piston and install it to the clutch drum sub-assembly.
      GTY698531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure that the O-ring and the D-ring is not damaged or does not jump out of position during installation.
      • Make sure the lip is not cut or folded.
  62. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Install the forward clutch return spring sub-assembly and washer to the forward clutch piston.
      GTY1252294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward clutch return spring sub-assembly
      *2 Washer
      NOTE:

      Make sure to install in the correct direction.

  63. INSTALL NO. 1 CLUTCH BALANCER 
    1. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the forward clutch piston.
    2. Install the No. 1 clutch balancer to the forward clutch piston.
      GTY1252535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the lip seal of the forward clutch piston.

    3. Place SST on the No. 1 clutch balancer and compress the forward clutch return spring sub-assembly with a press.
      • SST: 09387-00020 
      NOTE:

      Stop the press when the forward clutch return spring sub-assembly is flush with the snap ring groove.

      GTY1252076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, install the snap ring to the clutch drum sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
      NOTE:

      Make sure that the snap ring is installed in the groove of the clutch drum sub-assembly correctly.

  64. INSTALL FRONT CLUTCH DISC 
    1. Install the 5 forward multiple disc clutch plates, 5 front clutch discs and forward clutch flange to the clutch drum sub-assembly.
      NOTE:
      • Be careful during assembly because there are 2 types of forward multiple disc clutch plate with different thicknesses.
      • Assemble the forward clutch flange with its tapered surface facing toward the front clutch disc.
      GTY1251682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange
      *2 Front Clutch Disc
      *3 Forward Multiple Disc Clutch Plate
      *a Snap Ring Side
      *b Front Clutch Disc Side
    2. Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the clutch drum sub-assembly.
      GTY1251801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the clutch drum sub-assembly.
      • Make sure that the snap ring is installed in the groove of the clutch drum sub-assembly correctly.
  65. INSPECT CLEARANCE OF C-1 CLUTCH 

    See step  14

  66. INSTALL C-1 CLUTCH ASSEMBLY 
    1. Install the C-1 clutch assembly to the sun gear input hub sub-assembly.
      GTY1251802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL NO. 6 THRUST BEARING RACE 
    1. Coat the No. 6 thrust bearing race with Toyota Genuine ATF WS and install it to the C-1 clutch assembly.
      GTY1251803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 6 Thrust Bearing Race Diameter

      Inside Outside
      39.1 mm (1.54 in.) 50.2 mm (1.98 in.)
  68. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-1 clutch assembly.
      GTY698517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      39.2 mm (1.54 in.) 52.6 mm (2.07 in.)
  69. INSTALL FRONT PLANETARY RING GEAR 
    1. Install the front planetary ring gear flange to the front planetary ring gear.
      GTY733553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1251805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the front planetary ring gear.

      NOTE:

      Be careful not to damage the front planetary ring gear and front planetary ring gear flange.

    3. Install the front planetary ring gear with front planetary ring gear flange to the C-1 clutch assembly.
      GTY698525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. INSTALL REAR INPUT SHAFT OIL SEAL RING 
    1. Apply a small amount of MP grease to the entire circumference of the rear input shaft oil seal ring installation groove portion.
      GTY1251807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      By applying MP grease, the wobble within the rear input shaft oil seal ring installation groove will be eliminated, preventing damage to the rear input shaft oil seal ring at the time of front planetary gear assembly installation.

    2. Coat 2 new rear input shaft oil seal rings with Toyota Genuine ATF WS and install them to the front planetary gear assembly.
      NOTE:

      While making the spread of the opening of the rear input shaft oil seal ring as small as possible, install it to the front planetary gear assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  71. INSTALL INPUT SHAFT OIL SEAL RING 
    1. Apply a small amount of MP grease to the entire circumference of the input shaft oil seal ring installation groove portion.
      GTY1251808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      By applying MP grease, the wobble within the input shaft oil seal ring installation groove will be eliminated, preventing damage to the input shaft oil seal ring at the time of front oil pump assembly and torque converter clutch assembly installation.

    2. Coat 5 new input shaft oil seal rings with Toyota Genuine ATF WS and install them to the front planetary gear assembly.
      NOTE:

      While making the spread of the opening of the input shaft oil seal ring as small as possible, install it to the front planetary gear assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  72. INSTALL NO. 7 THRUST BEARING RACE 
    1. Coat the No. 7 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.
      GTY698467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 7 Thrust Bearing Race Diameter

      Inside Outside
      59.8 mm (2.35 in.) 77.0 mm (3.03 in.)
      NOTE:

      Securely insert the claw of the No. 7 thrust bearing race into the hole of the front planetary gear assembly.

      HINT: 

      When installing the front planetary gear assembly, if the No. 7 thrust bearing race falls off, coat the front planetary gear assembly installation surface with MP grease and install the parts.

  73. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the front planetary ring gear.
      GTY1251776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      58.3 mm (2.30 in.) 75.0 mm (2.95 in.)
  74. INSTALL FRONT PLANETARY GEAR ASSEMBLY 
    1. Install the front planetary gear assembly to the front planetary ring gear.
      GTY1251777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. INSTALL NO. 8 THRUST BEARING RACE 
    1. Coat the No. 8 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.
      GTY1251778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 8 Thrust Bearing Race Diameter

      Inside Outside
      31.7 mm (1.25 in.) 52.3 mm (2.06 in.)
  76. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the front planetary gear assembly.
      GTY1252529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Thrust Needle Roller Bearing Diameter

      Inside Outside
      31.7 mm (1.25 in.) 52.3 mm (2.06 in.)
  77. INSTALL NO. 9 THRUST BEARING RACE 
    1. Coat the No. 9 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.
      GTY1251779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      No. 9 Thrust Bearing Race Diameter

      Inside Outside
      32.6 mm (1.28 in.) 54.2 mm (2.13 in.)
  78. INSTALL PLANETARY SUN GEAR 
    1. Install the planetary sun gear to the front planetary gear assembly.
      GTY1251780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. INSTALL NO. 2 PLANETARY CARRIER THRUST WASHER 
    1. Install the No. 2 planetary carrier thrust washer to the front planetary gear assembly.
      GTY698447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Securely insert each protrusion of the No. 2 planetary carrier thrust washer into each indentation of the front planetary gear assembly.

  80. INSPECT CLEARANCE OF C-4 CLUTCH 

    See step  13

  81. INSPECT CLEARANCE OF C-3 CLUTCH 

    See step  12

  82. INSTALL C-3 AND C-4 CLUTCH ASSEMBLY 
    1. Install the C-3 and C-4 clutch assembly to the front planetary gear assembly.
      GTY1251782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  83. INSTALL PLANETARY CARRIER THRUST WASHER 
    1. Install the planetary carrier thrust washer to the C-3 and C-4 clutch assembly.
      GTY698490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Securely insert the protrusion of the planetary carrier thrust washer into the indentation of the C-3 and C-4 clutch assembly.

  84. INSTALL FRONT OIL PUMP ASSEMBLY 
    1. Install the front oil pump assembly to the automatic transaxle case sub-assembly with the 7 bolts.
      GTY709979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 24.5 N.m (250 kgf/cm, 18 ft.lbf) 

      Bolt Length

      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 30 mm (1.18 in.)
  85. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Install the manual detent spring sub-assembly to the front oil pump assembly with the bolt.
      GTY702390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Detent Spring Sub-assembly
      *2 Manual Valve Lever Shaft Sub-assembly
      *a Correct
      *b Incorrect

      Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

      NOTE:
      • Securely insert the claw of the manual detent spring sub-assembly into the hole of the front oil pump assembly.
      • Check that the roller portion of the manual detent spring sub-assembly is engaged with the manual valve lever shaft sub-assembly.
  86. INSTALL OIL PUMP SPROCKET REAR THRUST WASHER 
    1. Install the oil pump sprocket rear thrust washer to the front oil pump assembly.
      GTY733574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Securely insert the protrusion of the oil pump sprocket rear thrust washer into the indentation of the front oil pump assembly.

  87. INSTALL TRANSMISSION DRIVE CHAIN 
    1. Using a screwdriver with its tip wrapped in protective tape, align the cutout of the front oil pump drive gear with the position (*a) shown in the illustration.
      GTY732367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Oil Pump Drive Gear
      *a Correct
      *b Incorrect
      *c Protective Tape
      NOTE:

      Do not pry with excessive force when aligning the cutout of the front oil pump drive gear.

    2. Install the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly to the front oil pump assembly.
      GTY1251767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To avoid damaging the bush of the front oil pump assembly, install the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.
      • Align the cutout of the oil pump drive shaft sub-assembly and the cutout of the front oil pump drive gear, and install the parts.
  88. INSTALL OIL PUMP SPROCKET FRONT THRUST WASHER 
    1. Install the oil pump sprocket front thrust washer to the transmission oil pump drive sprocket.
      GTY698611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Securely insert the long protrusion of the oil pump sprocket rear thrust washer into the slot of the oil pump sprocket front thrust washer.

  89. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Apply a small amount of MP grease to the entire circumference of the clutch drum oil seal ring installation groove portion.
      GTY1252527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      By applying MP grease, the wobble within the clutch drum oil seal ring installation groove will be eliminated, preventing damage to the clutch drum oil seal ring at the time of torque converter clutch assembly installation.

    2. Coat a new clutch drum oil seal ring with Toyota Genuine ATF WS and install it to the front oil pump assembly.
      NOTE:

      While making the spread of the opening of the clutch drum oil seal ring as small as possible, install it to the front oil pump assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  90. INSTALL DIFFERENTIAL CASE ASSEMBLY 
    1. Install the differential case assembly to the automatic transaxle case sub-assembly.
      GTY1251770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  91. INSTALL TRANSMISSION LUBE APPLY TUBE 
    1. Install the transmission lube apply tube to the transaxle housing.
      GTY734153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect
      NOTE:

      Insert the transmission lube apply tube until its spool portion is contacting the transaxle housing.

    2. Install the clamp to the transaxle housing with the bolt.
      GTY699989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

  92. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Install the differential gear lube apply tube to the transaxle housing.
      GTY732839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect
      NOTE:

      Insert the differential gear lube apply tube until its spool portion is contacting the transaxle housing.

  93. INSTALL TRANSMISSION OIL CLEANER MAGNET 
    1. Install the 3 transmission oil cleaner magnets to the transaxle housing oil separator.
      GTY699992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. INSTALL TRANSAXLE HOUSING OIL SEPARATOR 
    1. Install the transaxle housing oil separator to the transaxle housing with the 3 bolts.
      GTY733879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

  95. INSTALL TRANSAXLE HOUSING 
    NOTE:

    When installing the transaxle housing check that the transmission drive chain rotates smoothly.

    GTY699994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Peel off the old seal packing from the transaxle housing and automatic transaxle case sub-assembly installation surface, and clean it.
      NOTE:

      Do not damage the installation surface.

    2. Coat 5 new transaxle case gaskets with Toyota Genuine ATF WS and install it to the front oil pump assembly.
      GTY687678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transaxle Case Gasket
      *2 O-ring
    3. Coat a new O-ring with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
    4. Clean the 21 bolts and bolt holes in the automatic transaxle case sub-assembly.
      GTY1251773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Clean the inner chamfer of the automatic transaxle case sub-assembly shown in the illustration.
      GTY1252313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Area to be cleaned
    6. GTY1252355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Apply seal packing to the automatic transaxle case sub-assembly as shown in the illustration.

      Seal Packing

      Toyota Genuine Seal Packing 1281, Three Bond 1281E or equivalent

      Standard Seal Diameter

      1.8 mm (0.0709 in.)

      NOTE:

      After applying seal packing, install the transaxle housing within 3 minutes and tighten the bolts within 20 minutes of applying the seal packing.

    7. Install the transaxle housing to the automatic transaxle case sub-assembly with the 9 bolts (A) and 12 bolts (B).
      GTY1251539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 29.4 N.m (300 kgf/cm, 22 ft.lbf) 

      Bolt Length

      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 35 mm (1.38 in.)
  96. INSPECT INPUT SHAFT END PLAY 

    See step  11

  97. INSTALL TRANSMISSION REVOLUTION SENSOR (NC) 

    Refer to PROCEDURE - Step 1

  98. INSTALL TRANSMISSION REVOLUTION SENSOR (NT) 

    Refer to PROCEDURE - Step 2

  99. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Coat 2 new transaxle case gaskets with Toyota Genuine ATF WS and install them to the automatic transaxle case sub-assembly.
    2. Coat a new transaxle case gasket with Toyota Genuine ATF WS and install it to the counter drive gear sub-assembly.
    3. Coat a new No. 1 front oil pump cover gasket with Toyota Genuine ATF WS and install it to the front oil pump assembly.
    4. Coat a new No. 2 front oil pump cover gasket with Toyota Genuine ATF WS and install it to the front oil pump assembly.
    5. Align the slit portion of the manual valve and the manual valve lever sub-assembly as shown in the illustration, and install the transmission valve body assembly to the automatic transaxle case sub-assembly with the 9 bolts.
      GTY1251693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve
      *2 Manual Valve Lever Sub-assembly

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      Be careful that the transmission revolution sensor (NC) wire is not pinched.

    6. Engage the clamp to connect the transmission revolution sensor (NC) wire connector.
      GTY1250798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission revolution sensor (NC) wire ride up over this area.
      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission revolution sensor (NC) wire ride up over the area shown in the illustration.

  100. INSTALL TRANSMISSION WIRE 
    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
      GTY1251521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      GTY1250770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. Connect the 9 solenoid valve connectors.
      NOTE:
      GTY1252283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission wire protrude into this area.
      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
      GTY1251522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Engage the clamp to connect the transmission wire to the solenoid lock plate.
      GTY1251518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  101. INSTALL TRANSMISSION CASE SIDE COVER 
    1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.
      GTY1251271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Area to be cleaned
      NOTE:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).
      GTY1252203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).
    4. Fully tighten the 10 bolts in the order shown in the illustration.
      Fig 1: Transmission Case Side Cover Bolts Tightening Sequence
      GTY1252204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

  102. INSTALL OIL COOLER UNION SUB-ASSEMBLY 
    1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt (A).
      GTY1252165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt (A)
      *2 Oil Cooler Union Bolt (B)
      *3 Gasket
    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
    3. Pass the oil cooler union sub-assembly through 2 new gaskets and install it to the automatic transaxle case sub-assembly with the oil cooler union bolt (B).

      Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

    4. Fully tighten the oil cooler union bolt (A).

      Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

    5. Fully tighten the bolt.

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  103. INSTALL NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the transaxle housing.
      GTY1252528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 1.7 N.m (17 kgf/cm, 15 in.lbf) 

  104. INSTALL OVERFLOW PLUG 
    1. Using a 10 mm hexagon socket wrench, install the overflow plug and a new gasket to the transaxle housing.
      GTY1251775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 50 N.m (510 kgf/cm, 37 ft.lbf) 

      NOTE:

      To prevent the gasket from being deformed when tightening, coat the gasket with Toyota Genuine ATF WS.

  105. INSTALL REFILL PLUG 
    1. Install the refill plug and a new gasket to the automatic transaxle case sub-assembly.
      GTY1251764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 49 N.m (500 kgf/cm, 36 ft.lbf) 

      NOTE:

      To prevent the gasket from being deformed when tightening, coat the gasket with Toyota Genuine ATF WS.

  106. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. GTY1252526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Temporarily install the park/neutral position switch assembly to the automatic transaxle case sub-assembly with the 2 bolts.

      NOTE:

      Before installing the park/neutral position switch assembly, remove any dirt or rust on the manual valve lever shaft sub-assembly. Be sure to install the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be installed correctly.

    2. Temporarily install the transmission control shaft lever to the manual valve lever shaft sub-assembly.
    3. Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.
      GTY1251688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a P Position
      *b N Position
    4. Remove the transmission control shaft lever from the manual valve lever shaft sub-assembly.
    5. Align the protrusion with the neutral basic line.
      GTY1250656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Neutral Basic Line
      *b Protrusion
    6. Hold the park/neutral position switch assembly in that position and tighten the 2 bolts.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

      GTY1252526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  107. INSTALL TRANSMISSION CONTROL SHAFT LEVER 
    1. GTY1251765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the transmission control shaft lever to the manual valve lever shaft sub-assembly with the washer and nut.

      Torque: 12.7 N.m (130 kgf/cm, 9 ft.lbf) 

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