LO-beam Headlight does not Illuminate [01/2019 - 09/2022]: Procedure
- PERFORM ACTIVE TEST USING TECHSTREAM
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Body Electrical / Main Body / Active Test.
- Perform the Active Test according to the display on the Techstream.
Body Electrical > Main Body > Active Test
Tester Display Measurement Item Control Range Diagnostic Note Headlight Relay Low beam headlights OFF or ON - Body Electrical > Main Body > Active Test
Tester Display Headlight Relay OK
Low beam headlights illuminate.
Result
Result Proceed to OK A NG (for LH Side) B NG (for RH Side) C
Result:
A
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE [01/2019 - 06/2021] , or refer to PROBLEM SYMPTOMS TABLE [06/2021 - 09/2022]
Result:
C
See step 9
Result:
B
See step 2
- INSPECT HEADLIGHT ASSEMBLY LH (LO TERMINAL VOLTAGE)
*a Front view of wire harness connector
(to Headlight Assembly LH)- Disconnect the A81 headlight assembly LH connector.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition A81-3 (LO) - Body ground Light control switch in head position 11 to 14 V Result
Proceed to OK NG
Result:
NG
See step 4
Result:
OK
See step 3
- CHECK HARNESS AND CONNECTOR (HEADLIGHT ASSEMBLY LH - BODY GROUND)
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A81-4 (E) - Body ground Always Below 1 Ω Result
Proceed to OK NG
Result:
OK
REPLACE HEADLIGHT UNIT ASSEMBLY LH. Refer to DISASSEMBLY [01/2019 - 03/2019] , or refer to DISASSEMBLY [03/2019 - 09/2022]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - HEADLIGHT ASSEMBLY LH)
- Disconnect the 2B No. 1 integration relay connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2B-1 - A81-3 (LO) Always Below 1 Ω 2B-1 or A81-3 (LO) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 5
- INSPECT NO. 1 INTEGRATION RELAY
- Remove the No. 1 integration relay.
Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
- Inspect the No. 1 integration relay.
Refer to INSPECTION [01/2019 - 09/2022]
Result
Proceed to OK NG
Result:
NG
REPLACE NO. 1 INTEGRATION RELAY. Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
Result:
OK
See step 6
- Remove the No. 1 integration relay.
- CHECK HARNESS AND CONNECTOR (POWER SOURCE - NO. 1 INTEGRATION RELAY)
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition 2A-5 - Body ground Power switch off 11 to 14 V Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 7
- Measure the voltage according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)
- Disconnect the 4B instrument panel junction block assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2B-2 - 4B-31 Always Below 1 Ω 2B-2 or 4B-31 - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
*a Component without harness connected
(Instrument Panel Junction Block Assembly)- - - Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly.
Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 4B-31 - MB-15 (HRLY) Always Below 1 Ω Result
Proceed to OK NG
Result:
OK
REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
Result:
NG
REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY. Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
- Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly.
- INSPECT HEADLIGHT ASSEMBLY RH (LO TERMINAL VOLTAGE)
*a Front view of wire harness connector
(to Headlight Assembly RH)- Disconnect the A80 headlight assembly RH connector.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition A80-3 (LO) - Body ground Light control switch in head position 11 to 14 V Result
Proceed to OK NG
Result:
NG
See step 11
Result:
OK
See step 10
- CHECK HARNESS AND CONNECTOR (HEADLIGHT ASSEMBLY RH - BODY GROUND)
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A80-4 (E) - Body ground Always Below 1 Ω Result
Proceed to OK NG
Result:
OK
REPLACE HEADLIGHT UNIT ASSEMBLY RH. Refer to DISASSEMBLY [01/2019 - 03/2019] , or refer to DISASSEMBLY [03/2019 - 09/2022]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - HEADLIGHT ASSEMBLY RH)
- Disconnect the 2A No. 1 integration relay connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2A-12 - A80-3 (LO) Always Below 1 Ω 2A-12 or A80-3 (LO) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 12
- INSPECT NO. 1 INTEGRATION RELAY
- Remove the No. 1 integration relay.
Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
- Inspect the No. 1 integration relay.
Refer to INSPECTION [01/2019 - 09/2022]
Result
Proceed to OK NG
Result:
NG
REPLACE NO. 1 INTEGRATION RELAY. Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
Result:
OK
See step 13
- Remove the No. 1 integration relay.
- CHECK HARNESS AND CONNECTOR (POWER SOURCE - NO. 1 INTEGRATION RELAY)
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition 2B-8 - Body ground Power switch off 11 to 14 V Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 14
- Measure the voltage according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
- Disconnect the I85 main body ECU (multiplex network body ECU) connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 2A-11 - I85-12 (HRY2) Always Below 1 Ω 2A-11 or I85-12 (HRY2) - Body ground Always 10 kΩ or higher Result
Proceed to OK NG
Result:
OK
REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to REMOVAL [01/2019 - 03/2019] , or refer to REMOVAL [03/2019 - 09/2022]
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR