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Disassembly [09/2022 - ]: Procedure

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  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY 
    1. GTY1107320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the nut and disconnect field coil lead wire from the magnet starter switch assembly.

    2. While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts.
      GTY1109216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.
      GTY1105810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Pinion Drive Lever
      *a Hook
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Using a T25 "TORX" socket wrench, remove the 2 through bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY1103151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the 2 screws.
      GTY391246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY1019154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
      *a Field Coil Lead Wire
  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY 
    1. Using a screwdriver, hold the brush spring back and disconnect the 4 brushes.
      GTY1019119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Brush Spring
      *b Brush
    2. Remove the starter brush holder assembly from the starter armature assembly.
  5. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Remove the starter armature assembly from the starter yoke assembly.
      GTY1019150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly
  6. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.
      GTY1019664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Drive Housing Assembly
      *3 Starter Armature Plate
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the starter drive housing assembly.
      GTY1020459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.
      GTY1020034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Center Bearing Clutch Sub-assembly
      *2 Starter Drive Housing Assembly
      *3 Pinion Drive Lever
      *4 Rubber Seal
    2. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.
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