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Home >> Toyota >> 2023 >> RAV4 Adventure >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Electronically Controlled Brake System (W/O Vacuum Brake Booster) - Diagnostic Codes (8 Of 8) & Symptom Tests >> ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster) >> Excessive Brake Pedal Travel (No Fluid Leaks and No Air in System) [11/2018 - 12/2021] >> Procedure

Excessive Brake Pedal Travel (No Fluid Leaks and No Air in System) [11/2018 - 12/2021]: Procedure

  1. BRAKE PROBLEM CHECK 
    1. Check the conditions at the time the problem occurred.
      1. Whether a warning light illuminated or the buzzer sounded.
      2. Road surface condition when the problem occurred and just before the problem occurred.
      3. When the problem occurred and how many times the brake pedal was depressed before the problem occurred.
      4. Frequency of the abnormal brake pedal response.

      Result

      Proceed to
      NEXT

    Result: 

    NEXT 

    See step  2

  2. CHECK BRAKE PEDAL 
    1. While depressing the brake pedal by hand, check the installation condition of the brake pedal stroke sensor assembly and brake pedal, and check for mechanical malfunctions.
    2. Check and adjust the brake pedal height.

      Refer to PROCEDURE - Step 1

      Result

      Proceed to
      NEXT

    Result: 

    NEXT 

    See step  3

  3. INSPECT BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 
    1. Check the brake booster with master cylinder assembly.

      Refer to ON-VEHICLE INSPECTION [11/2018 - 12/2021]

      OK

      The brake booster with master cylinder assembly is normal.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [11/2018 - ] 

    Result: 

    NG 

    REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY. Refer to  REMOVAL [11/2018 - 02/2019]  , or refer to  REMOVAL [02/2019 - 10/2019]  , or refer to  REMOVAL [10/2019 - 08/2020]  , or refer to  REMOVAL [08/2020 - 12/2021]