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Home >> Toyota >> 2023 >> Prius LE >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> Front Bumper >> Reassembly [01/2025 - ] >> Procedure

Reassembly [01/2025 - ]: Procedure

  1. INSTALL NO. 2 FRONT BUMPER SPACER (w/ Bracket) 
    1. GTY1159294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install a No. 3 nose piece to an air riveter and insert the mandrel section of a new 6.4 mm diameter rivet into the nose piece.
      2. Press the rivets perpendicularly to the installation holes. Using the air riveter, install the No. 2 front bumper spacer with the 2 rivets.
        NOTE:
        • When installing the rivets to the panel surface, do not tilt the riveter.
        • Do not leave a gap between the rivet head portion and the panel.

        HINT: 

        Pull the trigger again to cut off the rivet if it is not cut off.

  2. INSTALL NO. 1 FRONT BUMPER SPACER (w/ Bracket) 
    1. Use the same procedure as for the LH side.
  3. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type A) 
    1. GTY1141431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install a No. 3 nose piece to an air riveter and insert the mandrel section of a new 6.4 mm diameter rivet into the nose piece.
      2. Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front side member bracket sub-assembly LH with the 2 rivets.
        NOTE:
        • When installing the rivets to the panel surface, do not tilt the riveter.
        • Do not leave a gap between the rivet head portion and the panel.

        HINT: 

        Pull the trigger again to cut off the rivet if it is not cut off.

    2. GTY1146549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the front side member bracket sub-assembly LH with the 4 bolts.
  4. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type A) 
    1. Use the same procedure as for the LH side.
  5. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type B) 

    Torque: 51 N*m (520 kgf*cm, 38 ft.*lbf) 

  6. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type B) 
    1. Use the same procedure as for the LH side.
  7. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH 

    Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  8. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH 
    1. Use the same procedure as for the LH side.
  9. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT 

    Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  10. INSTALL FRONT BUMPER REINFORCEMENT 

    Torque: 51 N*m (520 kgf*cm, 38 ft.*lbf) 

  11. INSTALL UPPER RADIATOR MOUNTING BRACKET LH (w/ Bracket) 

    Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

  12. INSTALL UPPER RADIATOR MOUNTING BRACKET RH (w/ Bracket) 
    1. Use the same procedure as for the LH side.
  13. INSTALL HOOD LOCK ASSEMBLY (w/ Bracket) 
    Refer to PROCEDURE - Step 11
  14. ADJUST HOOD SUB-ASSEMBLY (w/ Bracket) 

    Refer to ADJUSTMENT [12/2022 - ]

  15. INSTALL INLET NO. 1 AIR CLEANER (w/ Bracket) 

    Refer to PROCEDURE - Step 17

  16. INSTALL FRONT BUMPER LOWER ABSORBER 
  17. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH 
  18. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH 
  19. INSTALL FRONT BUMPER ENERGY ABSORBER 
  20. INSTALL FRONT BUMPER SIDE SUPPORT LH 
  21. INSTALL FRONT BUMPER SIDE SUPPORT RH 
  22. INSTALL NO. 1 LOWER RADIATOR GRILLE 
  23. INSTALL FOG LIGHT COVER LH (for Separate Type) 
  24. INSTALL FOG LIGHT COVER RH (for Separate Type) 
  25. INSTALL FRONT BUMPER HOLE COVER LH 
  26. INSTALL FRONT BUMPER HOLE COVER RH 
  27. TEST FRONT BUMPER MOUNTING BRACKET (w/ Front bumper mounting bracket) 
  28. INSTALL RADIATOR GRILLE GARNISH 
  29. INSTALL FRONT BUMPER PAD 
    1. GTY1146965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Scribed Line - -
      Cleaning Area - -
      1. Clean the front bumper bar surface.

        1. Using a heat light, heat the double-sided tape remaining on the front bumper bar and 2 front bumper pads.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Front Bumper Bar 20 to 30 °C (68 to 86 °F) Front Bumper Pad 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the front bumper bar excessively.

        2. Remove any remaining double-sided tape from the front bumper bar.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install 2 new front bumper pads.

        1. Using a heat light, heat the front bumper bar surface.

        2. Remove the release paper from the 2 front bumper pads.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the 2 front bumper pads as shown in the illustration.

        HINT: 

        • Apply the front bumper pad along the scribed line on the front bumper bar.
        • Press the front bumper pad firmly to install it.
  30. INSTALL FRONT BUMPER BAR 
  31. INSTALL RADIATOR INNER GRILLE 
  32. INSTALL HOOD TO FRONT END PANEL SEAL 
  33. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM 
    Refer to PROCEDURE - Step 6
  34. INSTALL FRONT ULTRASONIC SENSOR CLIP (w/ Wire Harness) 
    1. GTY1159620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Side Marker Light - -
      Cleaning Area Primer
      1. Clean the front bumper cover surface.

        1. Using a heat light, heat the double-sided tape remaining on the front bumper cover and each front ultrasonic sensor clip.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Front Bumper Cover 20 to 30 °C (68 to 86 °F) Front Ultrasonic Sensor Clip 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the front bumper cover excessively.

        2. Remove any remaining double-sided tape from the front bumper cover.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Apply primer to the installation area of each front ultrasonic sensor clip on the front bumper cover.

        1. Using a brush or felt, apply primer or equivalent to the installation area of each front ultrasonic sensor clip.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Do not apply primer to the painted side.
        • Do not touch the front bumper cover until the primer has dried.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

        3. Confirm that the primer has completely dried by touching the front bumper cover. Then remove the tape.

    2. GTY1149225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Side Marker Light - -
      *a Scribed Line - -
      1. Install each new front ultrasonic sensor clip.

        1. Using a heat light, heat the front bumper cover surface.

        2. Remove the release paper from each front ultrasonic sensor clip.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install each front ultrasonic sensor clip as shown in the illustration.

        HINT: 

        • Apply the front ultrasonic sensor clip along the scribed line on the front bumper cover.
        • Press the front ultrasonic sensor clip firmly to install it.
  35. INSTALL NO. 3 ENGINE ROOM WIRE (w/ Wire Harness) 
  36. INSTALL CONNECTOR COVER (w/ Connector Cover) 
  37. INSTALL PARKING ASSIST WIRE (w/ Panoramic View Monitor System) 
  38. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET 
  39. INSTALL FRONT MARKER LIGHT ASSEMBLY LH (w/ Side Marker Light) 
    Refer to PROCEDURE - Step 2
  40. INSTALL FRONT MARKER LIGHT ASSEMBLY RH (w/ Side Marker Light) 
    1. Use the same procedure as for the LH side.
  41. INSTALL LED ILLUMINATION LIGHT LH (w/ LED Illumination Light) 
  42. INSTALL LED ILLUMINATION LIGHT RH (w/ LED Illumination Light) 
  43. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 

    Refer to PROCEDURE - Step 1

  44. INSTALL FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ Advanced Park) 
    Refer to PROCEDURE - Step 2
  45. INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    Refer to PROCEDURE - Step 3
  46. INSTALL FRONT CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    Refer to PROCEDURE - Step 4
  47. INSTALL FRONT SIDE ULTRASONIC SENSOR (w/ Advanced Park) 
  48. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System) 
  49. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System) 
  50. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Pre-collision System) 
    Refer to PROCEDURE - Step 1
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