DTC B1500-13: Fuel Sender Circuit Open [11/2022 - ]: Procedure

1. Choose the model to be inspected.

   Result

   Result	Proceed to
   for HV Model	A
   for Gasoline Model	B

Result: 

B 

See step  6

Result: 

A 

See step  2

1. Read the Data List according to the display on the GTS.

   Body Electrical > Combination Meter > Data List 

   Tester Display	Measurement Item	Range	Normal Condition	Diagnostic Note
   Fuel Input	Fuel level gauge output	Min.: 0.00 L, Max.: 655.35 L or Unset	for 4WD  Fuel receiver gauge indicates F: 35.58 L Fuel receiver gauge indicates 3/4: 27.78 L Fuel receiver gauge indicates 1/2: 19.99 L Fuel receiver gauge indicates 1/4: 12.19 L Fuel receiver gauge indicates E: 4.39 L except 4WD  Fuel receiver gauge indicates F: 37.82 L Fuel receiver gauge indicates 3/4: 29.43 L Fuel receiver gauge indicates 1/2: 21.04 L Fuel receiver gauge indicates 1/4: 12.64 L Fuel receiver gauge indicates E: 4.25 L	-

   Body Electrical > Combination Meter > Data List 

   Tester Display
   Fuel Input

   Result

   Result	Proceed to
   Fuel level data can be displayed on the GTS	A
   Fuel level data cannot be displayed on the GTS	B

Result: 

A 

REPLACE COMBINATION METER ASSEMBLY 

Refer to REMOVAL [11/2022 - 09/2024] , or refer to REMOVAL [09/2024 - ]

Result: 

B 

See step  3

w/ Canister Pump Module: Refer to INSPECTION [01/2019 - ]

w/o Canister Pump Module: Refer to INSPECTION [01/2019 - ]

Result

Result: 

NG 

REPLACE FUEL SENDER GAUGE ASSEMBLY 

w/ Canister Pump Module: Refer to REMOVAL [11/2022 - ]

w/o Canister Pump Module: Refer to REMOVAL [11/2022 - ]

Result: 

OK 

See step  4

1. Measure the resistance according to the value(s) in the table below.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Component without harness connected (Fuel Suction Tube with Pump and Gauge Assembly)

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O46-1 (FV) - A-3	Always	Below 1 Ω
   O46-2 (FE) - A-2	Always	Below 1 Ω
   O46-3 (FR) - A-1	Always	Below 1 Ω
   O46-1 (FV) - O46-2 (FE) or A-3 - A-2	Always	10 kΩ or higher
   O46-1 (FV) - O46-3 (FR) or A-3 - A-1	Always	10 kΩ or higher
   O46-2 (FE) - O46-3 (FR) or A-2 - A-1	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

w/ Canister Pump Module: Refer to REMOVAL [11/2022 - ]

w/o Canister Pump Module: Refer to REMOVAL [11/2022 - ]

Result: 

OK 

See step  5

1. Disconnect the I5 combination meter assembly connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O46-3 (FR) - I5-7 (FR)	Always	Below 1 Ω
   O46-2 (FE) - I5-25 (FE&B)	Always	Below 1 Ω
   O46-1 (FV) - I5-23 (FV)	Always	Below 1 Ω
   O46-3 (FR) or I5-7 (FR) - Body ground	Always	10 kΩ or higher
   O46-1 (FV) or I5-23 (FV) - Body ground	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE COMBINATION METER ASSEMBLY 

Refer to REMOVAL [11/2022 - 09/2024] , or refer to REMOVAL [09/2024 - ]

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

1. Read the Data List according to the display on the GTS.

   Body Electrical > Combination Meter > Data List 

   Tester Display	Measurement Item	Range	Normal Condition	Diagnostic Note
   Fuel Input	Fuel level gauge output	Min.: 0.00 L, Max.: 655.35 L or Unset	for 50liter Tank Model  Fuel receiver gauge indicates F: 44.50 L Fuel receiver gauge indicates 3/4: 34.63 L Fuel receiver gauge indicates 1/2: 24.75 L Fuel receiver gauge indicates 1/4: 14.88 L Fuel receiver gauge indicates E: 5.00 L for 47liter Tank Model  Fuel receiver gauge indicates F: 41.86 L Fuel receiver gauge indicates 3/4: 32.57 L Fuel receiver gauge indicates 1/2: 23.28 L Fuel receiver gauge indicates 1/4: 13.99 L Fuel receiver gauge indicates E: 4.70 L	-

   Body Electrical > Combination Meter > Data List 

   Tester Display
   Fuel Input

   Result

   Result	Proceed to
   Fuel level data can be displayed on the GTS	A
   Fuel level data cannot be displayed on the GTS	B

Result: 

A 

REPLACE COMBINATION METER ASSEMBLY 

Refer to REMOVAL [11/2022 - 09/2024] , or refer to REMOVAL [09/2024 - ]

Result: 

B 

See step  7

w/o Canister Pump Module (for Double Wishbone Type Suspension): Refer to INSPECTION [06/2021 - ]

w/ Canister Pump Module (for Double Wishbone Type Suspension): Refer to INSPECTION [06/2018 - ]

w/o Canister Pump Module (for Torsion Beam Type Suspension): Refer to INSPECTION [11/2022 - ]

w/ Canister Pump Module (for Torsion Beam Type Suspension): Refer to INSPECTION [09/2022 - ]

Result

Result: 

NG 

REPLACE FUEL SENDER GAUGE ASSEMBLY 

w/o Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [11/2022 - ]

w/ Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [11/2022 - ]

w/o Canister Pump Module (for Torsion Beam Type Suspension): Refer to REMOVAL [11/2022 - ]

w/ Canister Pump Module (for Torsion Beam Type Suspension): Refer to REMOVAL [11/2022 - ]

Result: 

OK 

See step  8

1. Measure the resistance according to the value(s) in the table below.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Component without harness connected (Fuel Suction Tube with Pump and Gauge Assembly)

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O46-1 (FV) - A-3	Always	Below 1 Ω
   O46-2 (FE) - A-2	Always	Below 1 Ω
   O46-3 (FR) - A-1	Always	Below 1 Ω
   O46-1 (FV) - O46-2 (FE) or A-3 - A-2	Always	10 kΩ or higher
   O46-1 (FV) - O46-3 (FR) or A-3 - A-1	Always	10 kΩ or higher
   O46-2 (FE) - O46-3 (FR) or A-2 - A-1	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

w/o Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [11/2022 - ]

w/ Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [11/2022 - ]

w/o Canister Pump Module (for Torsion Beam Type Suspension): Refer to REMOVAL [11/2022 - ]

w/ Canister Pump Module (for Torsion Beam Type Suspension): Refer to REMOVAL [11/2022 - ]

Result: 

OK 

See step  9

1. Disconnect the I5 combination meter assembly connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O46-3 (FR) - I5-7 (FR)	Always	Below 1 Ω
   O46-2 (FE) - I5-25 (FE&B)	Always	Below 1 Ω
   O46-1 (FV) - I5-23 (FV)	Always	Below 1 Ω
   O46-3 (FR) or I5-7 (FR) - Body ground	Always	10 kΩ or higher
   O46-1 (FV) or I5-23 (FV) - Body ground	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE COMBINATION METER ASSEMBLY 

Refer to REMOVAL [11/2022 - 09/2024] , or refer to REMOVAL [09/2024 - ]

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR