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Home >> Toyota >> 2023 >> Corolla LE >> Repair and Diagnosis >> Electrical >> Gauges >> Meter / Gauge System (Except 12.3 Inch) - Diagnostic Codes & Symptom Tests (1 Of 2) >> METER / GAUGE SYSTEM (except 12.3 Inch Display) >> DTC B1500-13: Fuel Sender Circuit Open [09/2022 - 11/2022] >> Procedure

DTC B1500-13: Fuel Sender Circuit Open [09/2022 - 11/2022]: Procedure

  1. CONFIRM MODEL 
    1. Choose the model to be inspected.

      Result

      Result Proceed to
      for TMC Made A
      for TMMMS Made B

    Result: 

    B 

    See step  11

    Result: 

    A 

    See step  2

  2. CONFIRM MODEL 
    1. Choose the model to be inspected.

      Result

      Result Proceed to
      for HV Model A
      for Gasoline Model B

    Result: 

    B 

    See step  7

    Result: 

    A 

    See step  3

  3. READ VALUE USING GTS 
    1. Read the Data List according to the display on the GTS.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level gauge output Min.: 0.00 L, Max.: 655.35 L or Unset for 4WD 
      • Fuel receiver gauge indicates F: 35.58 L
      • Fuel receiver gauge indicates 3/4: 27.78 L
      • Fuel receiver gauge indicates 1/2: 19.99 L
      • Fuel receiver gauge indicates 1/4: 12.19 L
      • Fuel receiver gauge indicates E: 4.39 L

      except 4WD 

      • Fuel receiver gauge indicates F: 37.82 L
      • Fuel receiver gauge indicates 3/4: 29.43 L
      • Fuel receiver gauge indicates 1/2: 21.04 L
      • Fuel receiver gauge indicates 1/4: 12.64 L
      • Fuel receiver gauge indicates E: 4.25 L
      		 -

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the GTS A
      Fuel level data cannot be displayed on the GTS B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    B 

    See step  4

  4. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    w/ Canister Pump Module: Refer to INSPECTION [01/2019 - ]

    w/o Canister Pump Module: Refer to INSPECTION [01/2019 - ]

    Result

    Proceed to
    OK
    NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    w/ Canister Pump Module: Refer to REMOVAL [09/2022 - 11/2022]

    w/o Canister Pump Module: Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    OK 

    See step  5

  5. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Measure the resistance according to the value(s) in the table below.
      GTY1111598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Fuel Suction Tube with Pump and Gauge Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition
      O46-1 (FV) - A-3 Always Below 1 Ω
      O46-2 (FE) - A-2 Always Below 1 Ω
      O46-3 (FR) - A-1 Always Below 1 Ω
      O46-1 (FV) - O46-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      O46-1 (FV) - O46-3 (FR)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      O46-2 (FE) - O46-3 (FR)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    w/ Canister Pump Module: Refer to REMOVAL [09/2022 - 11/2022]

    w/o Canister Pump Module: Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    OK 

    See step  6

  6. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the I5 combination meter assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      O46-3 (FR) - I5-7 (FR) Always Below 1 Ω
      O46-2 (FE) - I5-25 (FE&B) Always Below 1 Ω
      O46-1 (FV) - I5-23 (FV) Always Below 1 Ω
      O46-3 (FR) or I5-7 (FR) - Body ground Always 10 kΩ or higher
      O46-1 (FV) or I5-23 (FV) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  7. READ VALUE USING GTS 
    1. Read the Data List according to the display on the GTS.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level gauge output Min.: 0.00 L, Max.: 655.35 L or Unset for 50liter Tank Model 
      • Fuel receiver gauge indicates F: 44.50 L
      • Fuel receiver gauge indicates 3/4: 34.63 L
      • Fuel receiver gauge indicates 1/2: 24.75 L
      • Fuel receiver gauge indicates 1/4: 14.88 L
      • Fuel receiver gauge indicates E: 5.00 L

      for 47liter Tank Model 

      • Fuel receiver gauge indicates F: 41.86 L
      • Fuel receiver gauge indicates 3/4: 32.57 L
      • Fuel receiver gauge indicates 1/2: 23.28 L
      • Fuel receiver gauge indicates 1/4: 13.99 L
      • Fuel receiver gauge indicates E: 4.70 L
      		 -

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the GTS A
      Fuel level data cannot be displayed on the GTS B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    B 

    See step  8

  8. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    w/o Canister Pump Module (for Double Wishbone Type Suspension): Refer to INSPECTION [06/2021 - ]

    w/ Canister Pump Module (for Double Wishbone Type Suspension): Refer to INSPECTION [06/2018 - ]

    for Torsion Beam Type Suspension: Refer to INSPECTION [09/2022 - ]

    Result

    Proceed to
    OK
    NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    w/o Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [09/2022 - 11/2022]

    w/ Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [09/2022 - 11/2022]

    for Torsion Beam Type Suspension: Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    OK 

    See step  9

  9. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Measure the resistance according to the value(s) in the table below.
      GTY1111599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Fuel Suction Tube with Pump and Gauge Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition
      O46-1 (FV) - A-3 Always Below 1 Ω
      O46-2 (FE) - A-2 Always Below 1 Ω
      O46-3 (FR) - A-1 Always Below 1 Ω
      O46-1 (FV) - O46-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      O46-1 (FV) - O46-3 (FR)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      O46-2 (FE) - O46-3 (FR)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    w/o Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [09/2022 - 11/2022]

    w/ Canister Pump Module (for Double Wishbone Type Suspension): Refer to REMOVAL [09/2022 - 11/2022]

    for Torsion Beam Type Suspension: Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    OK 

    See step  10

  10. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the I5 combination meter assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      O46-3 (FR) - I5-7 (FR) Always Below 1 Ω
      O46-2 (FE) - I5-25 (FE&B) Always Below 1 Ω
      O46-1 (FV) - I5-23 (FV) Always Below 1 Ω
      O46-3 (FR) or I5-7 (FR) - Body ground Always 10 kΩ or higher
      O46-1 (FV) or I5-23 (FV) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  11. READ VALUE USING GTS 
    1. Read the Data List according to the display on the GTS.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level gauge output Min.: 0.00 L, Max.: 655.35 L or Unset for M20A-FKS 
      • Fuel receiver gauge indicates F: 45.00 L
      • Fuel receiver gauge indicates 3/4: 35.00 L
      • Fuel receiver gauge indicates 1/2: 25.00 L
      • Fuel receiver gauge indicates 1/4: 15.00 L
      • Fuel receiver gauge indicates E: 5.00 L

      for 2ZR-FAE (w/ Canister Pump Module) 

      • Fuel receiver gauge indicates F: 45.00 L
      • Fuel receiver gauge indicates 3/4: 35.00 L
      • Fuel receiver gauge indicates 1/2: 25.00 L
      • Fuel receiver gauge indicates 1/4: 15.00 L
      • Fuel receiver gauge indicates E: 5.00 L

      for 2ZR-FAE (w/o Canister Pump Module) 

      • Fuel receiver gauge indicates F: 44.85 L
      • Fuel receiver gauge indicates 3/4: 34.99 L
      • Fuel receiver gauge indicates 1/2: 25.00 L
      • Fuel receiver gauge indicates 1/4: 15.00 L
      • Fuel receiver gauge indicates E: 5.00 L
      		 -

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the GTS A
      Fuel level data cannot be displayed on the GTS B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    B 

    See step  12

  12. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    for 2ZR-FAE (w/ Canister Pump Module): Refer to INSPECTION [01/2019 - 11/2022]

    for 2ZR-FAE (w/o Canister Pump Module): Refer to INSPECTION [03/2019 - 11/2022]

    for M20A-FKS (w/ Canister Pump Module): Refer to INSPECTION [06/2018 - ]

    for M20A-FKS (w/o Canister Pump Module): Refer to INSPECTION [06/2021 - ]

    Result

    Proceed to
    OK
    NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    for M20A-FKS (w/ Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    for M20A-FKS (w/o Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    for 2ZR-FAE (w/ Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    for 2ZR-FAE (w/o Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    OK 

    See step  13

  13. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    GTY1111592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Fuel Suction Tube with Pump and Gauge Assembly)
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (for M20A-FKS)

      Tester Connection Condition Specified Condition
      O46-1 (FV) - A-3 Always Below 1 Ω
      O46-2 (FE) - A-2 Always Below 1 Ω
      O46-3 (FS) - A-1 Always Below 1 Ω
      O46-1 (FV) - O46-3 (FS)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      O46-1 (FV) - O46-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      O46-2 (FE) - O46-3 (FS)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Standard Resistance (for 2ZR-FAE)

      Tester Connection Condition Specified Condition
      O44-1 (FV) - A-3 Always Below 1 Ω
      O44-2 (FE) - A-2 Always Below 1 Ω
      O44-3 (FS) - A-1 Always Below 1 Ω
      O44-1 (FV) - O44-3 (FS)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      O44-1 (FV) - O44-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      O44-2 (FE) - O44-3 (FS)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    for 2ZR-FAE (w/ Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    for 2ZR-FAE (w/o Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    for M20A-FKS (w/ Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    for M20A-FKS (w/o Canister Pump Module): Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    OK 

    See step  14

  14. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the I4 combination meter assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (for M20A-FKS)

      Tester Connection Condition Specified Condition
      O46-1 (FV) - I4-14 (FV) Always Below 1 Ω
      O46-3 (FS) - I4-31 (FR) Always Below 1 Ω
      O46-2 (FE) - I4-24 (FE&B) Always Below 1 Ω
      O46-1 (FV) or I4-14 (FV) - Body ground Always 10 kΩ or higher
      O46-3 (FS) or I4-31 (FR) - Body ground Always 10 kΩ or higher

      Standard Resistance (for 2ZR-FAE)

      Tester Connection Condition Specified Condition
      O44-1 (FV) - I4-14 (FV) Always Below 1 Ω
      O44-3 (FS) - I4-31 (FR) Always Below 1 Ω
      O44-2 (FE) - I4-24 (FE&B) Always Below 1 Ω
      O44-1 (FV) or I4-14 (FV) - Body ground Always 10 kΩ or higher
      O44-3 (FS) or I4-31 (FR) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

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