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Installation [02/2019 - 06/2020]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL HV FLOOR UNDER WIRE 
    WARNING:

    Be sure to wear insulated gloves.

    1. for AWD:
      1. Install the HV floor under wire to the rear traction motor with transaxle assembly with the 2 bolts.
        GTY909024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Waterproof Seal

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

        NOTE:
        • Make sure that the connector is fully engaged.
        • Do not damage the terminals, interlock connector or rear traction motor with transaxle assembly during installation.
        • Do not touch the waterproof seal or terminals of the connector.
        • Do not allow any foreign matter or water to enter the rear traction motor with transaxle assembly.
        • Although the connector may feel loose, this is not due to a malfunction.
      2. Engage the clamp.
        GTY842515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the HV floor under wire into the floor panel hole and engage the grommet.
      GTY892708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. for 2WD:
      GTY843754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
      Bolt
      Nut
      1. Install the 2 nuts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    4. for AWD:
      1. Install the 2 nuts and 2 bolts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    5. Install a new 2 stud clamps.
      GTY892732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the 3 bolts and nut.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    7. Install a new 2 stud clamps.
      GTY903964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the bolt and 2 nuts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    9. Install the 2 nuts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      GTY919434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the engine room main wire to the vehicle body with the nut.
      GTY919435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    11. Engage the guide and 2 claws to install the No. 1 terminal cap.
      GTY848011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  2. INSTALL FUEL TANK ASSEMBLY 
  3. INSTALL EXHAUST MANIFOLD 

    Refer to INSTALLATION [11/2018 - 08/2020]

  4. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 6

  5. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Connect the transmission control cable assembly to the vehicle body with the nut.

      Torque: 6.0 N.m (61 kgf/cm, 53 in.lbf) 

  6. INSTALL ENGINE SERVICE COVER CUSHION 
    1. Install the engine service cover cushion with the 2 nuts.
      GTY908346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.9 N.m (50 kgf/cm, 43 in.lbf) 

  7. INSTALL NO. 2 ENGINE SERVICE COVER CUSHION 
    1. Install the No. 2 engine service cover cushion with the 2 nuts.
      GTY908345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.9 N.m (50 kgf/cm, 43 in.lbf) 

  8. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR 
    1. GTY925920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the front No. 1 floor heat insulator with the 2 nuts.

      Torque: 4.9 N.m (50 kgf/cm, 43 in.lbf) 

  9. INSTALL FRONT LOWER NO. 1 FLOOR HEAT INSULATOR 
    1. Install the front lower No. 1 floor heat insulator with the nut and bolt.
      GTY903982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.9 N.m (50 kgf/cm, 43 in.lbf) 

    2. Install the clip.
  10. INSTALL FRONT NO. 2 FLOOR HEAT INSULATOR 
    1. Install the front No. 2 floor heat insulator with the 2 nuts.
      GTY920051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.9 N.m (50 kgf/cm, 43 in.lbf) 

    2. Install the clip.
  11. INSTALL FRONT CENTER FLOOR COVER 
    1. Install the front center floor cover with the 2 clips.
      GTY927320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT FLOOR COVER RH 

    Refer to PROCEDURE - Step 40

  13. INSTALL FRONT FLOOR COVER LH 

    Refer to PROCEDURE - Step 41

  14. INSTALL ENGINE UNDER COVER HEAT INSULATOR 

    Refer to PROCEDURE - Step 42

  15. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 65

  16. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 66

  17. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 

    Refer to PROCEDURE - Step 68

  18. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 

    Refer to PROCEDURE - Step 67

  19. INSTALL FRONT WHEELS 

    Refer to INSTALLATION [11/2018 - ]

  20. CONNECT HV FLOOR UNDER WIRE 
    WARNING:

    Be sure to wear insulated gloves.

    1. Engage the clamp.
      GTY942224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the HV under floor wire with the nut.
      GTY910945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.6 N.m (77 kgf/cm, 67 in.lbf) 

    3. Engage the clamp.
    4. Engage the 3 claws to install the No. 4 relay block cover.
      GTY910937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the shield ground to the HV battery.
    6. Connect the 2 HV battery junction block assembly connectors.
      NOTE:

      Make sure that the connectors are connected securely.

  21. INSTALL NO. 1 HV BATTERY COVER PANEL RH 

    Refer to PROCEDURE - Step 17

  22. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  23. INSTALL BATTERY SERVICE COVER BOARD 

    Refer to PROCEDURE - Step 5

  24. INSTALL NO. 2 BATTERY SERVICE COVER BOARD 

    Refer to PROCEDURE - Step 6

  25. INSTALL REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 60

  26. INSTALL NO. 3 BATTERY SERVICE COVER BOARD 

    Refer to PROCEDURE - Step 8

  27. INSTALL REAR DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

  28. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 13

  29. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY 

    Refer to PROCEDURE - Step 14

  30. CONNECT HV FLOOR UNDER WIRE 

    Refer to PROCEDURE - Step 13

  31. CONNECT ENGINE ROOM MAIN WIRE 
    WARNING:

    Be sure to wear insulated gloves.

    NOTE:

    Do not allow any foreign matter or water to enter the inverter with converter assembly.

    1. Connect the inverter with converter assembly connector and move the lock lever to lock them.
      NOTE:
      • Do not touch the waterproof seal or terminals of the connectors.
      • To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
      • Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.
  32. INSTALL NO. 2 INVERTER PROTECTOR (for AWD, w/ NO. 2 INVERTER PROTECTOR) 

    Refer to PROCEDURE - Step 16

  33. INSTALL SERVICE PLUG GRIP 

    Refer to INSTALLATION [11/2018 - ]

  34. INSTALL NO. 1 FLOOR UNDER COVER (for AWD, w/ NO. 1 FLOOR UNDER COVER) 

    Refer to PROCEDURE - Step 36

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