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Reassembly [11/2022 - ]: Procedure

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  1. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. GTY1103155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      Bolt B 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  2. INSTALL FUEL HOSE BRACKET 

    Torque: 13 N.m (133 kgf/cm, 10 ft.lbf) 

  3. INSTALL HV AIR CONDITIONING WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves.

    NOTE:
    • Do not allow any foreign matter or water to enter the inverter with converter assembly.
    • Do not touch the waterproof seal or terminals of the connector.
    • Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connector.
    1. GTY1103815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Waterproof Seal - -

      Bolt A 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      Bolt B 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  4. INSTALL NO. 3 ENGINE WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves.

    NOTE:
    • Do not allow any foreign matter or water to enter the inverter with converter assembly.
    • Perform this procedure when it is necessary to replace the inverter with converter assembly and the No. 3 engine wire.
    1. GTY1104615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Engage the clamp and connect the engine wire to the inverter with converter assembly with bolt and nut.

        Bolt 

        Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

        Nut 

        Torque: 16 N.m (163 kgf/cm, 12 ft.lbf) 

        NOTE:
        • Move the tool in the downward direction to tighten the nut as shown in the illustration.
        • To avoid damaging the threads, be sure to perform the procedure by hand.
      2. Engage the 2 claws.
  5. INSTALL NO. 2 INVERTER BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.

    GTY1108542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. *a: Bottom of Inverter with Converter Assembly

      *b: Support
    1. Fig 1: No. 2 Inverter Bracket Tightening Sequence
      GTY1107458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the inverter with converter assembly on wooden blocks.
      2. Temporarily install the No. 2 inverter bracket to the inverter with converter assembly with the 2 bolts.
        NOTE:

        Do not touch portion (A) of the No. 2 inverter bracket.

      3. Fully tighten the 2 bolts in the order shown in the illustration.

        Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

  6. INSTALL NO. 1 INVERTER BRACKET 
    1. Fig 2: No. 1 Inverter Bracket Bolts Tightening Sequence
      GTY1103737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the No. 1 inverter bracket to the inverter with converter assembly with the 2 bolts.
        NOTE:

        Do not touch portion (A) of the No. 1 inverter bracket.

      2. Fully tighten the 2 bolts in the order shown in the illustration.

        Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

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