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Disassembly [11/2022 - ]: Procedure

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  1. REMOVE NO. 1 INVERTER BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.

    GTY1108542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. *a: Bottom of Inverter with Converter Assembly

      *b: Support
    1. GTY1108164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the inverter with converter assembly on wooden blocks.
      2. Remove the 2 bolts and No. 1 inverter bracket from the inverter with converter assembly.
        NOTE:

        Do not touch portion (A) of the No. 1 inverter bracket.

  2. REMOVE NO. 2 INVERTER BRACKET 
    1. GTY1109080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 bolts and No. 2 inverter bracket from the inverter with converter assembly.
        NOTE:

        Do not touch portion (A) of the No. 2 inverter bracket.

  3. REMOVE NO. 3 ENGINE WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves.

    NOTE:
    • Do not allow any foreign matter or water to enter the inverter with converter assembly.
    • Perform this procedure when it is necessary to replace the inverter with converter assembly or the No. 3 engine wire.
    1. GTY1108904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the 2 claws and open the cover.
      2. Remove the bolt, nut, clamp and disconnect the no. 3 engine wire from the inverter with converter assembly.
        NOTE:

        Move the tool in the downward direction to loosen the nut as shown in the illustration.

  4. REMOVE HV AIR CONDITIONING WIRE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Be sure to wear insulated gloves.

    NOTE:
    • Do not touch the waterproof seal or terminals of the connector.
    • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.
    • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
    • Do not allow any foreign matter or water to enter the inverter with converter assembly.
    • Insulate the disconnected terminals with insulating tape.
    1. GTY1103814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Waterproof Seal - -
  5. REMOVE FUEL HOSE BRACKET 
    1. GTY1106598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. GTY1104787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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