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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 50 (Hybrid Battery Control System - Service Information) >> HV Relay Assembly >> Removal [11/2022 - ] >> Caution / Notice / Hint

Caution / Notice / Hint

WARNING: This page is about a different car, the 2025 Toyota Corolla Cross, 2024 Toyota Corolla Cross, and 2023 Toyota Corolla Cross. However, it is still accessible from the selected car via links, so may be relevant.

COMPONENTS (REMOVAL) 

Fig 1: HV Relay Assembly Removal Components With Torque Specifications (1 Of 3)
GTY1105484GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002© TOYOTA, LICENSE AGREEMENT TMS1002
Callout - Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1 PRECAUTION - See step  1 - -
2 SERVICE PLUG GRIP G3834 - - -
3 REMOVE CONNECTOR COVER ASSEMBLY - See step  3 - -
4 TERMINAL VOLTAGE - See step  4 - -
5 INSTALL CONNECTOR COVER ASSEMBLY - See step  5 - -
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
Fig 2: HV Relay Assembly Removal Components (2 Of 3)
GTY1108949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6 REAR CENTER SEAT OUTER BELT ASSEMBLY 73350C - - -
7 BENCH TYPE REAR SEAT CUSHION ASSEMBLY - See step  7 - -
8 REAR SEAT CUSHION LOCK HOOK 72693 - - -
9 REAR DOOR SCUFF PLATE RH 67917A - - -
10 REAR UNDER SIDE COVER RH 76973F - - -
11 REAR DOOR SCUFF PLATE LH 67918A - - -
12 REAR UNDER SIDE COVER LH 76974F - - -
13 REAR UNDER COVER 76971G - - -
14 REAR SEAT CUSHION LEG SUB-ASSEMBLY 71033 - - -
Non-reusable part - -
Fig 3: HV Relay Assembly Removal Components (3 Of 3)
GTY1103987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15 NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY G920Q See step  15 - -
16 FLOOR UNDER WIRE 821H1 See step  16 - -
17 FLOOR WIRE 82161 See step  17 - -
18 NO. 1 TRACTION BATTERY DEVICE BOX G384B See step  18 - -


The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during HV battery junction block assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Replacement of HV battery junction block assembly Current sensor offset learning DTCs are stored See step  15
WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information .
    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [11/2022 - 12/2024] , or refer to PRECAUTION [12/2024 - ]

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.