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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Drive Shaft / Propeller Shaft - Service Information (2 Of 2) >> Propeller Shaft Assembly >> Reassembly [09/2021 - ] >> Procedure

Reassembly [09/2021 - ]: Procedure

  1. INSTALL UNIVERSAL BOOT KIT 
    1. GTY1110910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a plastic hammer, install a new No. 1 dust deflector to the dimension (A).
        • SST: 09710-18050 
          1. 09711-01090

        Dimension (A)

        17.2 to 17.6 mm (0.678 to 0.692 in.)

        NOTE:

        Do not excessively press the No. 1 dust deflector.

    2. GTY1117364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn *b Hold
      *c Flange - -
      1. Using SST, install a new center support bearing and flange to the front propeller shaft assembly to the dimension (A).
        • SST: 09612-22011 
        • SST: 09950-00020 
        • SST: 09950-00040 
        • SST: 09950-40011 
          1. 09951-04020
          2. 09952-04010
          3. 09953-04020
          4. 09954-04040
          5. 09957-04010

        Dimension (A)

        117.95 to 119.85 mm (4.65 to 4.71 in.)

        HINT: 

        Perform this procedure with 2 or more people and prevent the propeller shaft from rotating.

    3. GTY1113942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Small Diameter Propeller Shaft Boot Clamp *2 Propeller Shaft Boot
      *3 Large Diameter Propeller Shaft Boot Clamp - -
      1. Install each new parts to the front propeller shaft assembly in the order shown in the illustration.
      2. Install the small diameter side of the propeller shaft boot to the front propeller shaft assembly.
    4. GTY1118129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark - -
      1. Align the matchmarks and install the tripod joint to the front propeller shaft assembly.
        NOTE:

        Face the serrated side of the tripod joint outward and install it to the joint end.

      2. Using a brass bar and a hammer, install the tripod joint.
        NOTE:
        • Do not tap the rollers.
        • Keep the tripod joint free of foreign matter.
        • Be careful not to drop the tripod joint.
      3. Using a snap ring expander, install a new propeller shaft snap ring.
        NOTE:

        Make sure to securely install the propeller shaft snap ring.

    5. GTY1109640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark *b Crimp position
      *c Turn *d Hold
      1. Align the matchmark and insert the front propeller shaft assembly into the rear propeller shaft assembly.
      2. Install a new bearing case snap ring to the rear propeller shaft assembly.

        HINT: 

        Make sure to securely install the bearing case snap ring.

      3. Align the crimp position of the small diameter propeller shaft boot clamp with the matchmark of the rear propeller shaft assembly.
      4. Place SST onto the small diameter propeller shaft boot clamp, and while pushing it against the propeller shaft boot, slightly tighten the bolt of SST.
        • SST: 09521-24010 
      5. While holding SST, tighten the bolt of SST until the specified clearance value of the small diameter propeller shaft boot clamp is met.

        Clearance

        Below 0.8 mm (0.0315 in.)

      6. Remove SST.
      7. Using SST, measure the clearance shown in the illustration.
        • SST: 09240-00021 

        Clearance

        Below 0.8 mm (0.0315 in.)

        NOTE:

        If the clearance is not as specified, retighten SST.

      8. Fill the rear propeller shaft assembly and propeller shaft boot with grease.

        Standard Grease Capacity

        106 to 116 g (3.74 to 4.09 oz)

    6. GTY1116758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark *b Crimp position
      1. Install the propeller shaft boot to the rear propeller shaft assembly to the specified value (A).
      2. Measure the distance (A) of the propeller shaft assembly shown in the illustration. If the value is not as specified, reinstall the propeller shaft boot.

        Dimension (A)

        191.2 to 193.6 mm (7.53 to 7.62 in.)

      3. Align the crimp position of the large diameter propeller shaft boot clamp with the matchmark of the rear propeller shaft assembly.
      4. Temporarily bend the lever from the fulcrum part of the large diameter propeller shaft boot clamp.
      5. Using a screwdriver, stake the large diameter propeller shaft boot clamp.
        NOTE:

        Be careful not to damage the propeller shaft boot.

    7. GTY1116757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark - -
      1. Confirm that the matchmarks of the front propeller shaft assembly and rear propeller shaft assembly are aligned.
      2. Check whether the front propeller shaft assembly dimension (A) is within specification.

        Dimension (A)

        191.2 to 193.6 mm (7.53 to 7.62 in.)

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