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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Electronically Controlled Brake System - Diagnostic Codes (3 Of 3), Symptom Tests & Circuit Tests >> Electronically Controlled Brake System >> DTC C1380-7E: Stop Lamp Relay Actuator Stuck On [09/2021 - 11/2022] >> Procedure

DTC C1380-7E: Stop Lamp Relay Actuator Stuck On [09/2021 - 11/2022]: Procedure

  1. CHECK STOP LIGHT ILLUMINATION STATUS 
    1. With the brake pedal released, check the illumination status of the brake lights.

      Result

      Result Proceed to
      The stop lights are illuminated. A
      The stop lights are not illuminated. B

    Result: 

    B 

    See step  7

    Result: 

    A 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY CIRCUIT) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connector.
      GTY908989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component with harness connected
      (Stop Light Switch Assembly)

      OK

      The connector is securely connected.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A53-4 (ACC) - Body ground Always 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  5

    Result: 

    OK 

    See step  3

  3. CHECK STOP LIGHT ILLUMINATION STATUS 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connector.

      OK

      The connector is securely connected.

    2. Disconnect the A53 stop light switch assembly connector.
    3. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    4. Check the illumination status of the brake lights.

      Result

      Result Proceed to
      The stop lights are illuminated. A
      The stop lights are not illuminated. B

    Result: 

    B 

    REPLACE STOP LIGHT SWITCH ASSEMBLY 

    Refer to REMOVAL [09/2021 - ]

    Result: 

    A 

    See step  4

  4. CHECK STOP LIGHT ILLUMINATION STATUS 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connector.

      OK

      The connector is securely connected.

    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Disconnect the A53 stop light switch assembly connector.
    4. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    5. Check the illumination status of the brake lights.

      Result

      Result Proceed to
      The stop lights are illuminated. A
      The stop lights are not illuminated. B

    Result: 

    A 

    REPAIR OR REPLACE HARNESS OR CONNECTOR (STOP LIGHT CIRCUIT) 

    Result: 

    B 

    REPLACE BRAKE ACTUATOR ASSEMBLY 

    Refer to REMOVAL [09/2021 - 11/2022]

  5. CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY CIRCUIT) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

      GTY908989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component with harness connected
      (Stop Light Switch Assembly)
    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    4. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A53-4 (ACC) - Body ground Always 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE BRAKE ACTUATOR ASSEMBLY 

    Refer to REMOVAL [09/2021 - 11/2022]

    Result: 

    NG 

    See step  6

  6. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

    2. Disconnect the A53 stop right switch assembly connector.
    3. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    4. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A53-4 (ACC) or A151-33 (STPO) - Body ground and other terminals Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE STOP LIGHT SWITCH ASSEMBLY 

    Refer to REMOVAL [09/2021 - ]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  7. CHECK STOP LIGHT OPERATION 
    1. Check that the stop lights come on when the brake pedal is depressed.

      OK

      The stop lights illuminate.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  9

    Result: 

    OK 

    See step  8

  8. CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

      GTY1032508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Skid Control ECU (Brake Actuator Assembly))
    2. Disconnect the skid control ECU (brake actuator assembly) connector.
    3. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    4. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A151-43 (STP2) - Body ground Brake pedal depressed 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE BRAKE ACTUATOR ASSEMBLY 

    Refer to REMOVAL [09/2021 - 11/2022]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  9. CHECK STOP LIGHT OPERATION 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    4. Check that the stop lights come on when the brake pedal is depressed.

      OK

      The stop lights illuminate.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE BRAKE ACTUATOR ASSEMBLY 

    Refer to REMOVAL [09/2021 - 11/2022]

    Result: 

    NG 

    See step  10

  10. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

      GTY1034133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Rear Combination Light Assembly LH)
    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Disconnect the rear combination light assembly LH connector.
    4. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    5. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      S14-1 (B) - Body ground Brake pedal depressed 11 to 14 V

      Result

      Result Proceed to
      OK (w/ AFS) A
      OK (w/o AFS) B
      NG C

    Result: 

    A 

    GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT)) 

    Refer to "Left or right stop light does not illuminate" of problem symptoms table.

    Refer to PROBLEM SYMPTOMS TABLE [09/2021 - 11/2022]

    Result: 

    B 

    GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT)) 

    Refer to "Left or right stop light does not illuminate" of problem symptoms table.

    Refer to PROBLEM SYMPTOMS TABLE [09/2021 - 11/2022]

    Result: 

    C 

    See step  11

  11. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

      GTY1034136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Rear Combination Light Assembly RH)
    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Disconnect the S14 rear combination light assembly LH connector.
    4. Disconnect the rear combination light assembly RH connector.
    5. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    6. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      S15-1 (B) - Body ground Brake pedal depressed 11 to 14 V

      Result

      Result Proceed to
      OK (w/ AFS) A
      OK (w/o AFS) B
      NG C

    Result: 

    A 

    GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT)) 

    Refer to "Left or right stop light does not illuminate" of problem symptoms table.

    Refer to PROBLEM SYMPTOMS TABLE [09/2021 - 11/2022]

    Result: 

    B 

    GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT)) 

    Refer to "Left or right stop light does not illuminate" of problem symptoms table.

    Refer to PROBLEM SYMPTOMS TABLE [09/2021 - 11/2022]

    Result: 

    C 

    See step  12

  12. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

      GTY1034657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Center Stop Light Assembly)
    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Disconnect the S14 rear combination light assembly LH connector.
    4. Disconnect the S15 rear combination light assembly RH connector.
    5. Disconnect the center stop light assembly connector.
    6. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    7. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      U1-1 (B) - Body ground Brake pedal depressed 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE CENTER STOP LIGHT ASSEMBLY 

    Refer to REMOVAL [09/2021 - ]

    Result: 

    NG 

    See step  13

  13. CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

    2. Disconnect the A151 skid control ECU (brake actuator assembly) connector.
    3. Disconnect the S14 rear combination light assembly LH connector.
    4. Disconnect the S15 rear combination light assembly RH connector.
    5. Disconnect the U1 center stop light assembly connector.
    6. Disconnect the A53 stop light switch assembly connector.
    7. Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    8. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A53-1 (OUT) - S14-1 (B) Always Below 1 Ω
      A53-1 (OUT) or S14-1 (B) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE STOP LIGHT SWITCH ASSEMBLY 

    Refer to REMOVAL [09/2021 - ]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

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