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Home >> Toyota >> 2022 >> Avalon XLE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 86 (Engine Cooling System (Service Information) [A25A-FXS]) >> Radiator >> Removal [04/2018 - 08/2021] >> Procedure

Removal [04/2018 - 08/2021]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH 

    Refer to PROCEDURE - Step 7

  2. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH 

    Refer to PROCEDURE - Step 8

  3. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 9

  4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 10

  5. DRAIN ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 1

  6. REMOVE INVERTER WATER PUMP ASSEMBLY 

    Refer to REMOVAL [04/2018 - ]

  7. REMOVE HEADLIGHT ASSEMBLY 

    Refer to REMOVAL [04/2018 - ]

  8. REMOVE NO. 2 FRONT BUMPER ENERGY ABSORBER 

    Refer to PROCEDURE - Step 19 [04/2018 - 08/2019] , or refer to PROCEDURE - Step 26 [08/2019 - ]

  9. REMOVE FRONT BUMPER ENERGY ABSORBER 

    Refer to PROCEDURE - Step 20 [04/2018 - 08/2019] , or refer to PROCEDURE - Step 27 [08/2019 - ]

  10. REMOVE FRONT BUMPER REINFORCEMENT 

    Refer to PROCEDURE - Step 21 [04/2018 - 08/2019] , or refer to PROCEDURE - Step 28 [08/2019 - ]

  11. REMOVE RADIATOR SHUTTER SUB-ASSEMBLY 

    Refer to REMOVAL [04/2018 - 08/2021]

  12. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 5 [04/2018 - 08/2019] , or refer to PROCEDURE - Step 5 [08/2019 - ]

  13. REMOVE INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 5 [04/2018 - 08/2020] , or refer to PROCEDURE - Step 5 [08/2020 - 08/2021]

  14. REMOVE UPPER RADIATOR MOUNTING BRACKET 
    1. Disconnect the 2 horn connectors.
      GTY859608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, 2 nuts and 2 upper radiator mounting brackets.
      GTY859601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 1 RADIATOR AIR GUIDE LH 
    1. Remove the clip and disengage the claw.
      GTY859600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the guide to remove the No. 1 radiator air guide LH.
  16. REMOVE NO. 1 RADIATOR AIR GUIDE RH 
    1. Remove the clip and disengage the claw.
      GTY859604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the guide to remove the No. 1 radiator air guide RH.
  17. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.
      GTY859603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and upper radiator support sub-assembly.
      GTY930905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT NO. 5 WATER BY-PASS HOSE 
    1. Slide the clip and disconnect the No. 5 water by-pass hose from the radiator assembly.
      GTY761107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT NO. 6 WATER BY-PASS HOSE 
    1. Disconnect the No. 6 water by-pass hose from the radiator assembly.
      GTY761108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. DISCONNECT NO. 1 RADIATOR HOSE 
    1. Disengage the clamp and disconnect the No. 1 radiator hose from the fan with motor assembly.
      GTY761096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.
  21. DISCONNECT NO. 4 INVERTER COOLING HOSE 
    1. Slide the clip and disconnect the No. 4 inverter cooling hose from the radiator assembly.
      GTY761097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT NO. 5 INVERTER COOLING HOSE 
    1. Disengage the 2 clamps and disconnect the No. 5 inverter cooling hose from the fan with motor assembly.
      GTY761103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. DISCONNECT NO. 2 INVERTER COOLING HOSE 
    1. Disengage the clamp and disconnect the No. 2 inverter cooling hose from the fan with motor assembly.
      GTY773058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Disengage the clamp and disconnect the No. 2 radiator hose from the fan with motor assembly.
      GTY761102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.
  25. REMOVE NO. 3 INVERTER COOLING HOSE 
    1. Disengage the clamp and disconnect the No. 3 inverter cooling hose from the fan with motor assembly.
      GTY761100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and remove the No. 3 inverter cooling hose from the radiator assembly.
  26. REMOVE RADIATOR ASSEMBLY 
    1. Disengage the 4 clamps to disconnect the wire harness from the fan with motor assembly.
      GTY773057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the cooling fan motor connector.
      GTY761101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the wire harness clamp.
    4. Rotate the lever while pushing the lock, and disconnect the cooling fan motor connector.
      GTY761099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      After disconnecting the cooling fan motor connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the cooling fan motor connector.

    5. Disengage the wire harness clamp.
    6. Disengage the 2 claws.
      GTY761098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disengage the 2 guides to separate the cooler condenser assembly from the radiator assembly.
      NOTE:

      Make sure not to damage the cooler condenser assembly when separating the cooler condenser assembly.

    8. Remove the radiator assembly with the fan with motor assembly from the vehicle body.
      NOTE:

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly with the fan with motor assembly.

    9. Disengage the 2 claws.
      GTY761086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Disengage the 2 guides to remove the fan with motor assembly from the radiator assembly.
      NOTE:

      Do not damage the radiator assembly when removing the fan with motor assembly.

  27. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator assembly.
  28. REMOVE LOWER RADIATOR SUPPORT 
    1. Remove the 2 lower radiator supports from the radiator assembly.
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