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Replacement [08/2019 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN TRANSFER OIL 

    See step  1

  2. SUPPORT TRANSMISSION ASSEMBLY 

    Refer to PROCEDURE - Step 21

  3. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 23

  4. REMOVE TRANSFER CASE LOWER PROTECTOR 

    Refer to PROCEDURE - Step 10

  5. REMOVE FRONT PROPELLER SHAFT ASSEMBLY 

    Refer to REMOVAL [08/2015 - ]

  6. REMOVE FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  7. REMOVE TRANSFER CASE OIL SEAL 
    1. Using SST, remove the transfer case oil seal.
      GTY876521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09953-04030
        4. 09954-04010
        5. 09955-04031
        6. 09957-04010
        7. 09958-04011
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      NOTE:

      Apply a lubricant to the threads and end of SST.

  8. INSTALL TRANSFER CASE OIL SEAL 
    1. Coat the lip of a new transfer case oil seal with MP grease.
    2. Using SST and a hammer, install the transfer case oil seal until its metal ring contacts the case.
      GTY872167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09710-30041 
        1. 09710-03221
      • SST: 09950-60011 
        1. 09951-00600
        2. 09951-00650
        3. 09952-06010
      • SST: 09950-70010 
        1. 09951-07150
  9. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 55

  10. INSTALL FRONT PROPELLER SHAFT ASSEMBLY 

    Refer to INSTALLATION [08/2015 - ]

  11. INSTALL TRANSFER CASE LOWER PROTECTOR 

    Refer to PROCEDURE - Step 20

  12. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  13. ADD TRANSFER OIL 

    See step  2

  14. CHECK FOR TRANSFER OIL LEAK 
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