Removal [07/2020 - 10/2022]: Procedure

DRAIN ENGINE COOLANT (for Engine)
Refer to PROCEDURE - Step 1 [07/2020 - 12/2021] , or refer to PROCEDURE - Step 1 [12/2021 - ]
REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 19

DISCONNECT ENGINE WIRE

Disengage the 3 hose clamps and disconnect the No. 1 fuel vapor feed hose and No. 2 fuel vapor feed hose.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Fuel Vapor Feed Hose
*2	No. 2 Fuel Vapor Feed Hose

Disconnect the EGR valve assembly connector.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

DISCONNECT EGR COOLER ASSEMBLY

Remove the 2 bolts and disconnect the EGR cooler assembly from the EGR valve assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the EGR valve adapter gasket from the No. 1 EGR pipe sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the EGR inlet gasket from the intake manifold.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE EGR VALVE ASSEMBLY

Slide the 2 clips and disconnect the No. 4 water by-pass hose and No. 8 water by-pass hose from the EGR valve assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 4 Water By-pass Hose
*2	No. 8 Water By-pass Hose

for EGR Valve Bracket Connection Type:

Using an 8 mm socket wrench, remove the bolt and disconnect the No. 1 fuel pipe sub-assembly from the EGR valve bracket.

Using an 8 mm socket wrench, remove the bolt.

Remove the EGR valve assembly with the EGR valve bracket from the camshaft housing vertically.

*a	Pin
*b	Hole

Remove the EGR valve gasket from the EGR valve assembly.

Using an 8 mm socket wrench, remove the bolt and EGR valve assembly from the EGR valve bracket.