Reassembly [07/2020 - ]: Procedure

HINT: 

When installing the No. 2 radiator grille seal, heat the radiator shutter sub-assembly using a heat light.

Standard Measurement

WARNING:

• Do not touch the heat light and heated parts, touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Clean the radiator shutter sub-assembly surface.
   1. Using a heat light, heat the radiator shutter sub-assembly surface.
   2. Remove any remaining double-sided tape from the radiator shutter sub-assembly.
   3. Wipe off any tape adhesive residue with cleaner.
2. Install a new No. 2 radiator grille seal.
   1. Using a heat light, heat the radiator shutter sub-assembly surface.
   2. Remove the release paper from the No. 2 radiator grille seal.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. Install the No. 2 radiator grille seal.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      NOTE:

      • If the No. 2 radiator grille seal has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.
      • Press the No. 2 radiator grille seal firmly to install it.

HINT: 

When installing the No. 1 radiator grille seal, heat the radiator shutter sub-assembly using a heat light.

Standard Measurement

WARNING:

• Do not touch the heat light and heated parts, touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Clean the radiator shutter sub-assembly surface.
   1. Using a heat light, heat the radiator shutter sub-assembly surface.
   2. Remove any remaining double-sided tape from the radiator shutter sub-assembly.
   3. Wipe off any tape adhesive residue with cleaner.
2. Install a new No. 1 radiator grille seal.
   1. Using a heat light, heat the radiator shutter sub-assembly surface.
   2. Remove the release paper from the No. 1 radiator grille seal.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. Install the No. 1 radiator grille seal.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      NOTE:

      • If the No. 1 radiator grille seal has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.
      • Press the No. 1 radiator grille seal firmly to install it.

1. Connect the connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Engage the clamp to install the extension wire assembly.