- INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH
HINT:
Perform this procedure only when replacement of the front bumper extension sub-assembly LH is necessary.
- Install the 2 bolts.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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| *a |
Bolt A |
| *b |
Bolt B |
| *c |
Nut |
Bolt A
Torque: 135 N*m (1377 kgf*cm, 100 ft.*lbf)
Bolt B
Torque: 9.5 N*m (97 kgf*cm, 84 in.*lbf)
- Install the front bumper extension sub-assembly LH with the 2 nuts.
Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
- INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
- INSTALL NO. 1 ENGINE UNDER COVER
HINT:
Perform this procedure only when replacement of the No. 1 engine under cover is necessary.
Refer to PROCEDURE - Step 64
- INSTALL NO. 2 FRONT BUMPER REINFORCEMENT
HINT:
Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.
- Install the No. 2 front bumper reinforcement with the 4 nuts.
Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
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- INSTALL FRONT BUMPER LOWER ABSORBER
HINT:
Perform this procedure only when replacement of the front bumper lower absorber is necessary.
- Engage the 2 claws as shown in the illustration.
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 |
Install in this Direction |
- Install the front bumper lower absorber with the clip.
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- INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
HINT:
Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.
- Install the front bumper reinforcement sub-assembly with the 6 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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 |
Install in this Direction |
- Engage the 3 clamps.
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- INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER
HINT:
When replacing the front bumper cover with new one:
Replace the No. 2 front bumper energy absorber with new one.
- Engage the 2 guides to install the No. 2 front bumper energy absorber as shown in the illustration.
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 |
Install in this Direction |
- INSTALL FRONT BUMPER SIDE RETAINER LH
HINT:
Perform this procedure only when replacement of the front bumper side retainer LH is necessary.
- Engage the 2 clips as shown in the illustration to install the front bumper side retainer LH.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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 |
Install in this Direction |
- INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:
Use the same procedure as for the LH side.
- INSTALL FRONT FENDER LINER RETAINER
- Install the 2 front fender liner retainers as shown in the illustration.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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 |
Install in this Direction |
HINT:
Use the same procedure for the RH side and LH side.
- INSTALL PIN HOLD CLIP
- Engage the 4 claws as shown in the illustration to install the 2 pin hold clips.
HINT:
Use the same procedure for the RH side and LH side.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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 |
Install in this Direction |
- INSTALL LOWER NO. 1 RADIATOR GRILLE
- Engage the 10 claws.
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- Install the lower No. 1 radiator grille with the 2 screws.
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- INSTALL FRONT BUMPER GUARD (for Integrated Type)
- Engage the 5 claws.
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- Install the 2 screws.
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- Install the front bumper guard with the 6 clips.
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- INSTALL NO. 2 LOWER RADIATOR GRILLE (for Separate Type)
- Engage the 5 claws to install the No. 2 lower radiator grille.
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- INSTALL FRONT BUMPER GUARD (for Separate Type)
- Engage the 5 guides and 14 claws.
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- Install the 2 screws.
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- Install the front bumper guard with the 6 clips.
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- INSTALL FRONT BUMPER GUARD PAD LH
- Engage the guide.
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- Install the clip.
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- Install the front bumper guard pad LH with the clip.
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- INSTALL FRONT BUMPER GUARD PAD RH
HINT:
Use the same procedure as for the LH side.
- INSTALL FRONT BUMPER ARM HOLE COVER LH
- Engage the hook.
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- Engage the 4 claws to install the front bumper arm hole cover LH.
- INSTALL FRONT BUMPER ARM HOLE COVER RH
HINT:
Use the same procedure as for the LH side.
- INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM
- Engage the guide and 4 claws.
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- Install the radiator grille (or front panel) emblem with the screw.
- INSTALL RADIATOR GRILLE ASSEMBLY
- Engage the 10 claws.
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- Install the radiator grille assembly with the 3 screws.
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- INSTALL RADIATOR GRILLE BRACKET
- Engage the guide and 4 claws.
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- Install the 4 screws.
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- Install the radiator grille bracket with the 6 clips and screw.
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- INSTALL HOOD TO FRONT END PANEL SEAL
- Engage the 2 guides and 16 clips to install the hood to front end panel seal.
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- INSTALL LOWER RADIATOR GRILLE MOULDING
- For Type A:
- Engage the 12 claws.
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- Install the lower radiator grille moulding with the screw.
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- For Type B:
- Engage the 16 claws.
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- Install the lower radiator grille moulding with the 5 screws.
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- INSTALL LOWER SIDE RADIATOR GRILLE LH (for Type A)
- Engage the 2 claws.
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- Install the lower side radiator grille LH with the 3 screws.
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- INSTALL LOWER SIDE RADIATOR GRILLE RH (for Type A)
HINT:
Use the same procedure as for the LH side.
- INSTALL FRONT BUMPER HOLE COVER LH
- Engage the 4 claws to install the front bumper hole cover LH.
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- INSTALL FRONT BUMPER HOLE COVER RH
HINT:
Use the same procedure as for the LH side.
- INSTALL NO. 1 RADIATOR GRILLE MOULDING
- Engage the 6 claws.
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- Install the No. 1 radiator grille moulding with the screw.
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- INSTALL RADIATOR GRILLE SIDE MOULDING LH
- Engage the guide and 4 claws.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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- Install the radiator grille side moulding LH with the 2 screws.
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- INSTALL RADIATOR GRILLE SIDE MOULDING RH
HINT:
Use the same procedure as for the LH side.
- INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET
- Install the front bumper extension mounting bracket with the 2 screws.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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- INSTALL FOG LIGHT COVER LH (w/ Fog Light)
- Install the fog light cover LH with the 3 screws.
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- INSTALL FOG LIGHT COVER RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.
- INSTALL NO. 4 ENGINE ROOM WIRE
- w/o Intuitive Parking Assist System:
- Engage the 6 clamps to install the No. 4 engine room wire.
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- w/ Intuitive Parking Assist System:
- Engage the 16 clamps to install the No. 4 engine room wire.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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- INSTALL FOG LIGHT SEAL
HINT:
- When installing the fog light seal, heat the front bumper cover using a heat light.
- Use the same procedure as for the LH side.
HEATING TEMPERATURE
| Item |
Temperature |
| Front Bumper Cover |
20 to 30°C (68 to 86°F) |
WARNING:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
|
| *a |
Heated Part |
| *b |
Heat Light |
NOTE:
Do not heat the front bumper cover excessively.
- Clean the front bumper cover surface.
- Using a heat light, heat the front bumper cover surface.
- Remove any remaining double-sided tape from the front bumper cover.
- Wipe off any tape adhesive residue with cleaner.
- Using a brush or felt, apply primer or equivalent to the fog light seal installation area.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
|
 |
Primer |
NOTE:
- Use a clean brush or felt.
- Do not touch the front bumper assembly until the primer has dried.
- Remove the release paper from a new fog light seal.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
- Install the fog light seal as shown in the illustration.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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HINT:
- Install the fog light seal along the scribed line on the front bumper cover.
- Press the fog light seal firmly to install it.
- INSTALL FOG LIGHT COVER LH (w/o Fog Light)
- Install the fog light cover LH with the 3 screws.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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- INSTALL FOG LIGHT COVER RH (w/o Fog Light)
HINT:
Use the same procedure as for the LH side.
- INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)
Refer to PROCEDURE - Step 1
- INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.
- INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)
Refer to PROCEDURE - Step 1
- INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)
Refer to PROCEDURE - Step 2
- INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)
Refer to PROCEDURE - Step 3
- INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)
Refer to PROCEDURE - Step 4