Installation [03/2020 - ]: Procedure

INSTALL TURBOCHARGER ACTUATOR AND LINK ASSEMBLY

NOTE:

Damage to the turbocharger actuator and link assembly and the mechanical connection.
Improper handling of the turbocharger actuator and link assembly can lead to malfunctions or failure of the turbocharger actuator and link assembly.
- Avoid exposure of lateral forces to the control rod of the turbocharger actuator and link assembly.

Check contact surface (1) on turbocharger sub-assembly for contamination and clean if necessary.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the heat shield (4).

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Feed electrical wastegate valve controller (3) with the heat shield (4) in the direction of arrow into the bore hole of the compressor housing (5) and position it.
Install the control rod (1) of the electrical wastegate valve controller (3) carefully on the lever of the wastegate valve (2).
HINT:

Any effect of lateral force on the control rod (1) must be avoided.

Ensure that the heat shield (1) is positioned correctly on the compressor housing (2).

Renew screws (1).

Hand-tighten the screws (1) on the electrical wastegate valve controller.
Diagonally tighten the screws (1) on the electrical wastegate valve controller.
Torque: 3.0 N.m (31 kgf/cm, 27 in.lbf)
Replace the retaining clip.
HINT:

The retaining clip is included in the repair kit.
Mount the retaining clip.
HINT:

Make sure the retaining clip engages audibly.
Connect and lock the connector.
HINT:

Make sure the connector engages audibly.