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Home >> Toyota >> 2021 >> RAV4 XLE, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information (1 Of 2) >> BRAKE PEDAL (w/o Vacuum Brake Booster) >> Removal [08/2020 - 12/2021] >> Procedure

Removal [08/2020 - 12/2021]: Procedure

  1. PRECAUTION 
    WARNING:

    Be sure to read precaution thoroughly before servicing.

    Refer to PRECAUTION [08/2020 - ]

    GTY824211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2018 - ]

  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to REMOVAL [08/2020 - 12/2021]

  3. REMOVE NO. 1 AIR DUCT (for TMC Made) 

    Refer to PROCEDURE - Step 19

  4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made) 

    Refer to PROCEDURE - Step 20

  5. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to REMOVAL [11/2018 - 12/2021]

  6. REMOVE STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 2

  7. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 

    Refer to PROCEDURE - Step 3

  8. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Disengage the 2 clamps.
      GTY874569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY874567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.

  9. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring from the brake pedal support assembly.
      GTY874566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
      GTY874568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY 

    Refer to REMOVAL [08/2020 - 12/2021]

  12. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY 
    1. w/ clip:
      GTY874476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 clips from the brake pedal support assembly.
    2. Remove the 4 nuts and brake pedal support assembly.
      GTY874433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE BRAKE PEDAL PAD 
    1. Remove the brake pedal pad from the brake pedal support assembly.
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