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Reassembly [08/2020 - ]: Procedure

  1. INSTALL FRONT DOOR PANEL CUSHION 
    1. Attach the claw and install the front door panel cushion.

      HINT: 

      Use the same procedure described for the other side.

      GTY882401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HOLE PLUG 
    1. Install the hole plug.
      GTY882402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure described for the other side.

  3. INSTALL SCREW GROMMET 
    1. Attach the claw and install the screw grommet.

      HINT: 

      Use the same procedure described for the other side.

      GTY882398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  5. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP LH 
    1. Attach the clip and install the front door No. 2 weatherstrip LH.
      GTY935901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING LH 

    Refer to PROCEDURE - Step 1

  7. INSTALL DOOR WINDOW FRAME MOULDING CLIP 
    1. Attach the claw to install a new door window frame moulding clip.
      GTY893211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT DOOR PANEL PROTECTOR LH 

    Refer to PROCEDURE - Step 2

  9. INSTALL DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE) 

    Refer to PROCEDURE - Step 3

  10. INSTALL FRONT DOOR WEATHERSTRIP LH 
    1. Attach the clip and install the front door weatherstrip LH.
      GTY882465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check that the front door weatherstrip LH is securely installed to the rail of the front door outside moulding sub-assembly LH as shown in the illustration.
      NOTE:

      If the front door weatherstrip LH is not securely installed, water may leak into the vehicle.

      GTY903185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect
  11. INSTALL FRONT DOOR CHECK ASSEMBLY LH 
    1. When reusing a bolt (B):
      1. Clean the threads of the bolt with non-residue solvent.
      2. Apply adhesive to the threads of the bolt.

        Adhesive

        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    2. Install the front door check assembly LH with the 2 bolts (A) and bolt (B).
      GTY921345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt (A)
      Bolt (B)

      Bolt (A) 

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

      Bolt (B) 

      Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

  12. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY 

    Refer to PROCEDURE - Step 1

  13. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 

    Refer to PROCEDURE - Step 2

  14. INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  15. INSTALL DOOR LOCK WIRING HARNESS SEAL 
    1. When reusing front door lock with motor assembly LH:

      Refer to PROCEDURE - Step 4

  16. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH 

    Refer to PROCEDURE - Step 5

  17. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. Apply MP grease to the sliding parts of the front door outside handle frame sub-assembly LH.
    2. GTY882423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      w/ Smart Key System:

      1. Attach the wire harness clamp.
    3. Attach the guide as shown in the illustration.
      GTY840153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Inside
      *b Outside
    4. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the "TORX" screw.

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  18. INSTALL FRONT DOOR LOCK OPEN ROD LH 
    1. Install the front door lock open rod LH on the front door lock with motor assembly LH as shown in the illustration.
      GTY842338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      HINT: 

      Check that the front door lock open rod LH is securely attached to the front door lock with motor assembly LH.

    2. Install the front door lock open rod LH to the front door outside handle frame sub-assembly LH and attach the snap of the front door outside handle as shown in the illustration.
      GTY863911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap
      Install in this Direction (1)
      Install in this Direction (2)
  19. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD 
    1. Attach the guide and install the front door rear outside handle pad.
      GTY882429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD 
    1. Attach the claw and guide to install the front door front outside handle pad.
      GTY882428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side) 
    1. Apply MP grease to the sliding parts of the front door lock cylinder assembly LH.
    2. Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly LH with the "TORX" screw.
      GTY882306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

    3. Install the hole plug.
      GTY882305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side) 
    1. Attach the claw of the front door outside handle cover RH in the direction indicated by the arrow.
      GTY878253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Using a T30 "TORX" socket wrench, install the front door outside handle cover RH with the "TORX" screw.
      GTY882408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

    3. Install the hole plug.
      GTY882407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH 
    1. Install the front door outside handle assembly LH in the direction of the arrow shown in the illustration.
      GTY872705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the holder as shown in the illustration.
      GTY891290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Holder
      Install in this Direction
    3. w/ Smart Key System:
      GTY882441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Attach the claw to connect the connector and connector cover.
      2. Attach the claw and close the connector cover as shown in the illustration.
        GTY899694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
  24. INSTALL FRONT DOOR FIX WINDOW GLASS LH 
    1. Install the front door fix window glass LH as shown in the illustration.
      GTY892692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  25. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH 
    1. Temporarily install the front door front lower frame sub-assembly LH in the direction indicated by the arrows, in the order shown in the illustration.
      GTY941842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Install the 3 bolts.

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

    3. Lift up the front door weatherstrip LH and install the screw as shown in the illustration.
      GTY915117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lift up in this Direction
    4. Install the screw.
  26. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH 
    1. Attach the guide.
      GTY882288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front door rear lower frame sub-assembly LH with the bolt.

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

  27. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  28. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH 
    1. Apply MP grease to the sliding parts of the front door window regulator sub-assembly LH.
    2. Insert the front door window regulator sub-assembly LH from the service hole as shown in the illustration.
      GTY922142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Install the front door window regulator sub-assembly LH with the 7 nuts in the order shown in the illustration.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      NOTE:

      Do not damage the front door panel with the front door window regulator sub-assembly LH.

      GTY914013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Connector
    4. Connect the connector.
  29. INSTALL FRONT DOOR GLASS RUN LH 
    1. Install the front door glass run LH to the groove in front door front lower frame sub-assembly LH and front door rear lower frame sub-assembly LH.
      GTY856052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL DOOR FRAME GARNISH LH 
    1. Attach the guide and install the door frame garnish LH in the direction indicated by the arrows, in the order shown in the illustration.
      GTY851180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  31. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH 
    1. for Driver Side:
      1. Connect the multiplex network master switch assembly connector.
    2. for Front Passenger Side:
      1. Connect the power window regulator switch assembly connector.
    3. Connect the cable to the negative (-) auxiliary battery terminal.
      1. for A25A-FXS:

        Refer to PROCEDURE - Step 2

      2. for A25A-FKS:

        Refer to PROCEDURE - Step 2 [11/2018 - 10/2023] , or refer to PROCEDURE - Step 2 [10/2023 - ]

    4. Turn the ignition switch to ON.
    5. Move the front door window regulator sub-assembly LH until the installation bolts can be seen.
    6. Temporarily install the front door glass sub-assembly LH to the front door window regulator assembly LH in the order shown in the illustration.
      GTY853674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
      NOTE:

      Be careful not to damage the front door glass sub-assembly LH.

    7. Install the front door glass sub-assembly LH with the 2 bolts.
      GTY882333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    8. Move the front door glass sub-assembly LH until the open position.
    9. Turn the ignition switch off.
    10. Disconnect the cable from the negative (-) auxiliary battery terminal.
      1. for A25A-FXS:

        Refer to PROCEDURE - Step 5 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 5 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 5 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 5 [10/2023 - ]

      2. for A25A-FKS:

        Refer to PROCEDURE - Step 2 [08/2020 - 10/2022] , or refer to PROCEDURE - Step 2 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 2 [10/2023 - ]

        WARNING:
        • After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.
        • If the airbag deploys for any reason, it may cause a serious accident.
        GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. for Driver Side:
      1. Disconnect the multiplex network master switch assembly connector.
    12. for Front Passenger Side:
      1. Disconnect the power window regulator switch assembly connector.
    13. Remove the protective tape.
    14. Install the hole plug.
      GTY935881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL FRONT DOOR BELT MOULDING LH 

    Refer to PROCEDURE - Step 6

  33. INSTALL SIDE AIRBAG PRESSURE SENSOR LH 

    Refer to PROCEDURE - Step 1

  34. INSTALL FRONT DOOR SERVICE HOLE COVER LH 
    1. Pass the front door lock remote control cable assembly and front door inside locking cable assembly through the front door service hole cover LH.
      GTY868458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Align with the position of clip A as shown in the illustration.
      GTY931597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clip A
    3. Attach the clip and install the front door service hole cover LH in the order shown in the illustration.
    4. Install the service hole cover clip knob at an angle of 45°.
      GTY878673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bead Mark
      Turn in this Direction
      Service Hole Cover Clip
    5. Turn the service hole cover clip 45° clockwise and align the positions of the bead mark and knob.

      HINT: 

      Use the same procedure for the other service hole cover clips.

    6. Attach the clamp.
      GTY935882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the connector.
  35. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  36. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  37. INSTALL OUTER MIRROR INSTALL HOLE COVER LH 

    Refer to PROCEDURE - Step 2

  38. INSTALL FRONT DOOR FRONT BELT SEAL LH 
    1. Install the front door front belt seal LH as shown in the illustration.
      GTY874255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the guide and partially install the front door weatherstrip LH with the clip.
      GTY887427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  39. INSTALL FRONT DOOR REAR BELT SEAL LH 
    1. Install the front door rear belt seal LH to the front door inner glass weatherstrip LH as shown in the illustration.
      GTY881104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  40. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH 
    1. Install the front door inner glass weatherstrip LH with front door rear belt seal LH as shown in the illustration.
      GTY871763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the guide and partially install the front door weatherstrip LH with the clip.
      GTY938497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  41. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH 
    1. Temporarily install the front door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.
      GTY895927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the claw and clamp to install the front door inside handle sub-assembly LH.
      GTY882262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL SEAT MEMORY SWITCH (w/ Seat Memory Switch) 

    Refer to PROCEDURE - Step 1

  43. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH 
    1. GTY882268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      w/ Seat Memory Switch:

      1. Connect the connector.
    2. Attach the clamp and connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle sub-assembly as shown in the illustration.
      GTY912668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly
      Install in this Direction
    3. Attach the claw and clip to install the front door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration.
      GTY941299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      HINT: 

      Attach the claws and clips as shown in the illustration.

    4. Attach the clip and install the 3 screws as shown in the illustration.
      GTY926254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    5. Remove the protective tape.
  44. INSTALL DOOR CONTROL SWITCH ASSEMBLY (w/ Door Control Switch) 

    Refer to PROCEDURE - Step 1

  45. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side) 

    Refer to PROCEDURE - Step 1

  46. INSTALL OUTER MIRROR SWITCH ASSEMBLY (for Driver Side) 

    Refer to PROCEDURE - Step 1

  47. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side) 

    Refer to PROCEDURE - Step 1

  48. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) 
    1. Connect the 2 connectors.
    2. Attach the guide in the direction indicated by the arrow shown in the illustration.
      GTY839780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Attach the guide and claw to install the multiplex network master switch assembly with front door armrest base panel.
      GTY855442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    4. Remove the protective tape.
  49. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) 
    1. w/ Door Control Switch:
      1. Connect the 2 connectors.
    2. w/o Door Control Switch:
      1. Connect the connector.
    3. Attach the guide in the direction indicated by the arrow shown in the illustration.
      GTY919428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    4. Attach the guide and claw to install the power window regulator switch assembly with front door armrest base panel.
      GTY848780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    5. Remove the protective tape.
  50. INSTALL FRONT DOOR ASSIST GRIP COVER LH 
    1. Attach the guide in the direction indicated by the arrow shown in the illustration.
      GTY849924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Attach the claw in the order shown in the illustration.
      GTY870325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Attach the clip and install the front door assist grip cover LH.
    4. Remove the protective tape.
  51. INSTALL FRONT DOOR INSIDE HANDLE BEZEL LH 
    1. Attach the claw and install the door inside handle bezel LH.
      GTY878788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    1. for A25A-FXS:

      Refer to PROCEDURE - Step 2

    2. for A25A-FKS:

      Refer to PROCEDURE - Step 2 [11/2018 - 10/2023] , or refer to PROCEDURE - Step 2 [10/2023 - ]

      NOTE:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Refer to INITIALIZATION [08/2020 - 12/2021] , or refer to INITIALIZATION [12/2021 - 10/2022] , or refer to INITIALIZATION [10/2022 - 10/2023] , or refer to INITIALIZATION [10/2023 - ]

  53. INSTALL BATTERY HOLE COVER (for HV Model) 

    Refer to PROCEDURE - Step 3

  54. INSTALL REAR NO. 2 FLOOR BOARD (for HV Model) 

    Refer to PROCEDURE - Step 4

  55. INSTALL DECK BOARD ASSEMBLY (for HV Model) 

    Refer to PROCEDURE - Step 5

  56. INSPECT SRS WARNING LIGHT 

    Refer to OPERATION CHECK [08/2020 - ]

  57. PERFORM DIAGNOSTIC SYSTEM CHECK 

    Refer to DTC CHECK / CLEAR [08/2020 - ]

  58. INITIALIZE POWER WINDOW CONTROL SYSTEM 

    Refer to INITIALIZATION [11/2018 - ]

  59. CHECK POWER WINDOW CONTROL SYSTEM 

    Refer to OPERATION CHECK [10/2019 - 12/2021] , or refer to OPERATION CHECK [12/2021 - ]

  60. CHECK POWER DOOR LOCK CONTROL SYSTEM 

    Refer to OPERATION CHECK [11/2018 - 10/2023] , or refer to OPERATION CHECK [10/2023 - 11/2024] , or refer to OPERATION CHECK [11/2024 - ]

  61. INSPECT OUTER REAR VIEW MIRROR OPERATION 

    Refer to OPERATION CHECK [11/2018 - ]

  62. INSPECT CHECK FRONT POWER SEAT CONTROL SYSTEM (for Power Seat) 
    1. for HV Model:

      Refer to OPERATION CHECK [11/2018 - 12/2021] , or refer to OPERATION CHECK [12/2021 - ]

    2. for Gasoline Model:
      1. w/ Memory:

        Refer to OPERATION CHECK [11/2018 - 12/2021] , or refer to OPERATION CHECK [12/2021 - ]

      2. w/o Memory:

        Refer to OPERATION CHECK [11/2018 - ]

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