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Home >> Toyota >> 2021 >> RAV4 XLE, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information (2 Of 2) >> BRAKE BOOSTER PUMP (w/o Vacuum Brake Booster) >> Removal [08/2020 - 12/2021] >> Procedure

Removal [08/2020 - 12/2021]: Procedure

  1. PRECAUTION 
    WARNING:

    Be sure to read precaution thoroughly before servicing.

    Refer to PRECAUTION [08/2020 - ]

    GTY824211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2018 - ]

  2. DISABLE BRAKE CONTROL 

    Refer to PROCEDURE - Step 5

  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL [11/2018 - ]

  4. REMOVE COWL VENTILATOR PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  5. DRAIN BRAKE FLUID 
    NOTE:

    If brake fluid leaks onto any painted surface, immediately wash it off.

  6. DISCONNECT NO. 2 BRAKE ACTUATOR HOSE 
    1. Slide the clip and disconnect the No. 2 brake actuator hose from the No. 1 brake actuator tube.
      GTY935333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT ACCUMULATOR TO BRAKE MASTER CYLINDER TUBE 
    1. Using a union nut wrench, disconnect the accumulator to brake master cylinder tube from the brake booster pump assembly.
      GTY879809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not kink or damage the accumulator to brake master cylinder tube.
      • Do not allow any foreign matter such as dirt or dust to enter the accumulator to brake master cylinder tube from the connecting parts.
  8. REMOVE BRAKE BOOSTER PUMP ASSEMBLY WITH BRACKET 
    1. Release the lock lever and disconnect the connector from the brake booster pump assembly as shown in the illustration.
      GTY912933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Release the lock lever
      Disconnect the connector
      NOTE:

      Be careful not to allow any brake fluid to enter the connector.

    2. Remove the nut, 2 bolts and brake booster pump assembly with bracket from the vehicle body.
      NOTE:
      • Do not apply excessive force to the brake lines.
      • Do not carry the brake booster pump assembly by the parts shown in the illustration.
      • Do not drop the brake booster pump assembly when carrying it.
      • Do not a brake booster pump assembly that has been dropped.
      • Be careful not to allow brake fluid to enter the connector.
      GTY917094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Union
      *b Connector
      *c Wire Harness
      *d Stud
  9. REMOVE NO. 2 BRAKE ACTUATOR HOSE 
    1. Slide the clip and remove the No. 2 brake actuator hose from the brake booster pump assembly.
      GTY879804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE BRAKE BOOSTER PUMP ASSEMBLY 
    1. Disengage the 2 clamps to separate the wire harness from the brake actuator bracket assembly.
      GTY935331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut to separate the brake booster pump from the brake actuator bracket assembly.
      GTY935330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. GTY866159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Booster Pump
      *2 Brake Actuator Bracket Assembly
      *3 Brake Booster Pump Bushing
      *4 No. 2 Brake Actuator Case Collar

      Remove the brake booster pump from the brake actuator bracket assembly.

    4. Remove the brake booster pump bushing and No. 2 brake actuator case collar from the brake actuator bracket assembly.
    5. Remove the 2 brake booster pump collars and 2 brake booster pump bushings from the brake booster pump assembly.

      HINT: 

      Perform this procedure only when replacement of the brake booster pump collars or brake booster pump bushings is necessary.

      GTY754451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002