Adjustment [11/2018 - 12/2021]: Procedure

Refer to PROCEDURE - Step 24 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 24 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 24 [08/2020 - 10/2023]

Refer to PROCEDURE - Step 16 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 16 [02/2019 - 10/2019] , or refer to PROCEDURE - Step 16 [10/2019 - 08/2020] , or refer to PROCEDURE - Step 17 [08/2020 - 12/2021]

HINT: 

Perform checks and adjustments with the service hole carpet rolled back.

1. Measure the shortest distance between the brake pedal pad surface and front floor footrest as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Brake Pedal Pad	-	-
   *a	Brake Pedal Height	*b	Measuring Plane of Floor Panel
   	Service Hole	-	-

   Brake Pedal Height from Floor Panel

   155.6 to 171.6 mm (6.13 to 6.75 in.)

   If the brake pedal height is not as specified, inspect and adjust the push rod length according to the procedure below.

1. Remove the stop light switch assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Lock Nut
   *2	Stop Light Switch Assembly
   *3	Floor Panel
   *a	Brake Pedal Height

   Refer to REMOVAL [11/2018 - ]

2. Loosen the lock nut.
3. Adjust the brake pedal height by turning the push rod.

   Brake Pedal Height from Floor Panel

   155.6 to 171.6 mm (6.13 to 6.75 in.)

4. Tighten the lock nut.

   Torque: 25.5 N.m (260 kgf/cm, 19 ft.lbf) 

5. Install the stop light switch assembly.

   Refer to INSTALLATION [11/2018 - ]

Refer to PROCEDURE - Step 26 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 25 [08/2020 - 10/2022]

Refer to PROCEDURE - Step 43 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 44 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 42 [08/2020 - 10/2023]

1. Connect the Techstream to the DLC3 with the power switch off.
2. Turn the power switch on (IG).
3. Turn the Techstream on and enter the following menus: Chassis / ABS/VSC/TRAC / Data List / Stroke Sensor.

   Chassis > ABS/VSC/TRAC > Data List 

   Tester Display
   Stroke Sensor

4. Read the stroke sensor value without the brake pedal depressed.

   Standard Voltage (without the brake pedal depressed)

   0.8 to 1.2 V

   HINT: 

   If the stroke sensor value is not within the standard voltage, adjust the brake pedal stroke sensor assembly.

1. Remove the front door scuff plate LH.

   Refer to PROCEDURE - Step 24 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 24 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 24 [08/2020 - 10/2023]

2. Remove the cowl side trim board LH.

   Refer to PROCEDURE - Step 16 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 16 [02/2019 - 10/2019] , or refer to PROCEDURE - Step 16 [10/2019 - 08/2020] , or refer to PROCEDURE - Step 17 [08/2020 - 12/2021]

3. Remove the No. 1 instrument panel under cover sub-assembly.

   Refer to PROCEDURE - Step 17 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 17 [02/2019 - 10/2019] , or refer to PROCEDURE - Step 17 [10/2019 - 08/2020] , or refer to PROCEDURE - Step 18 [08/2020 - 12/2021]

4. Loosen the 2 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Do not depress the brake pedal after turning the power switch on (IG).

5. Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Voltage (without the brake pedal depressed)

   0.8 to 1.2 V

6. Tighten the 2 nuts.

   Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

7. Perform initialization and calibration of linear solenoid valve and zero point of yaw rate and acceleration sensor.

   Refer to UTILITY [11/2018 - 02/2019] , or refer to UTILITY [02/2019 - 12/2021]

8. Turn the Techstream off and turn the power switch off.
9. Disconnect the Techstream.
10. Install the cowl side trim board LH.

    Refer to PROCEDURE - Step 26 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 25 [08/2020 - 10/2022]

11. Install the front door scuff plate LH.

    Refer to PROCEDURE - Step 43 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 44 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 42 [08/2020 - 10/2023]

12. Install the No. 1 instrument panel under cover sub-assembly.

    Refer to PROCEDURE - Step 25 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 24 [08/2020 - 10/2022]

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Brake Pedal Free Play

1.0 to 6.0 mm (0.0394 to 0.236 in.)

If the brake pedal free play is not as specified, check the stop light switch clearance.

Refer to PROCEDURE - Step 1

If the brake pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

HINT: 

Perform checks with the service hole carpet rolled back.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Brake Pedal Pad	-	-
*a	Brake Pedal Reserve Distance	*b	Measuring Plane of Floor Panel
	Service Hole	-	-

Brake Pedal Reserve Distance from Floor Panel at 300 N (30.5 kgf, 67.4 lbf)

124 mm (4.89 in.) or more

If the distance is not as specified, troubleshoot the brake system.

Refer to PROBLEM SYMPTOMS TABLE [11/2018 - 12/2021]