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Home >> Toyota >> 2021 >> RAV4 Prime SE >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Hybrid Battery Control System (PHEV) - Service Information (1 Of 3) >> Electric Vehicle Charger Assembly >> Removal [06/2020 - 12/2021] >> Procedure

Removal [06/2020 - 12/2021]: Procedure

  1. PRECAUTION 
    NOTE:

    After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [06/2020 - 10/2022]

  2. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [06/2020 - 12/2021]

  3. REMOVE NO. 2 INVERTER PROTECTOR 

    See step  8

  4. REMOVE CONNECTOR COVER ASSEMBLY 

    See step  9

  5. CHECK TERMINAL VOLTAGE 

    See step  10

  6. INSTALL CONNECTOR COVER ASSEMBLY 

    Refer to PROCEDURE - Step 8

  7. INSTALL NO. 2 INVERTER PROTECTOR 

    See step  14

  8. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) 

    Refer to PROCEDURE - Step 1

  9. REMOVE REAR NO. 3 FLOOR BOARD 

    Refer to PROCEDURE - Step 3

  10. REMOVE SPARE WHEEL COVER STOPPER 

    Refer to PROCEDURE - Step 4

  11. REMOVE REAR FLOOR FINISH PLATE 

    Refer to PROCEDURE - Step 9

  12. REMOVE REAR NO. 1 FLOOR MAT SUPPORT SIDE PLATE 

    Refer to PROCEDURE - Step 20

  13. REMOVE REAR SEATBACK ASSEMBLY LH 

    Refer to REMOVAL [06/2020 - ]

  14. REMOVE REAR SEAT BACK HINGE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  15. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 6

  16. REMOVE REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 7

  17. REMOVE NO. 3 BATTERY SERVICE COVER BOARD 

    See step  9

  18. REMOVE REAR DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure described for the LH side.

  19. REMOVE NO. 2 BATTERY SERVICE COVER BOARD 

    See step  11

  20. REMOVE BATTERY SERVICE COVER BOARD 

    See step  12

  21. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY 

    See step  13

  22. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT: 

    Pull back the rear door opening trim weatherstrip LH so that the rear seat side garnish LH can be removed.

    Refer to PROCEDURE - Step 2

  23. REMOVE REAR SEAT SIDE GARNISH LH 

    Refer to PROCEDURE - Step 38

  24. REMOVE TETHER ANCHOR BRACKET SET 

    Refer to PROCEDURE - Step 40

  25. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY 

    Refer to PROCEDURE - Step 41

  26. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH 

    Refer to PROCEDURE - Step 42

  27. REMOVE EV CHARGER DUCT 
    1. GTY996908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      for 3.3kW Type:

      1. Remove the 3 clips and EV charger duct.
    2. for 6.6kW Type:
      GTY999280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 clips and EV charger duct.
  28. REMOVE ELECTRIC VEHICLE CHARGER ASSEMBLY 
    WARNING:

    Be sure to wear insulated gloves.

    1. for 3.3kW Type:
      GTY996907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the 4 connectors.
      2. Disengage the 9 clamps.
      3. Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the 2 connectors.
        GTY996951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Green-colored Lock
        Slide
      4. Remove the 2 bolts and 2 wire harness clamp brackets.
        GTY996913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. GTY996911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove the 4 bolts and electric vehicle charger assembly.

    2. for 6.6kW Type:
      GTY998740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the 4 connectors.
      2. Disengage the 8 clamps.
      3. Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the 2 connectors.
        GTY999428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Green-colored Lock
        Slide
      4. GTY998975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove the 2 bolts and 2 wire harness clamp brackets.

      5. GTY998972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove the 4 bolts and electric vehicle charger assembly.

  29. REMOVE CHARGER COOLING BLOWER 
    1. for 3.3kW Type:
      GTY999806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the clamp.
      2. Remove the 2 bolts and charger cooling blower.
    2. for 6.6kW Type:
      GTY998987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the 3 clamps.
      2. Remove the 2 bolts and charger cooling blower.
        GTY998984Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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