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Home >> Toyota >> 2021 >> RAV4 LE, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information (1 Of 2) >> BRAKE PEDAL (w/o Vacuum Brake Booster) >> Removal [12/2021 - 10/2022] >> Procedure

Removal [12/2021 - 10/2022]: Procedure

  1. PRECAUTION 
    WARNING:

    Be sure to read precaution thoroughly before servicing.

    Refer to PRECAUTION [08/2020 - ]

    GTY824211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2018 - ]

  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to REMOVAL [12/2021 - 10/2022]

  3. REMOVE NO. 1 AIR DUCT (for TMC Made) 

    Refer to PROCEDURE - Step 19

  4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made) 

    Refer to PROCEDURE - Step 20

  5. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 6

  6. REMOVE STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 2

  7. REMOVE ENGINE ROOM MAIN WIRE 
    1. Disengage the 2 clamps to separate the engine room main wire from the brake pedal support assembly.
      GTY1112368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring from the brake pedal support assembly.
      GTY1112369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin to separate the master cylinder push rod clevis from the brake pedal support assembly.
      GTY1112384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Remove the 2 clips.
      GTY1112385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and 4 nuts and push the brake booster with master cylinder assembly toward the engine compartment.
      GTY1118316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not apply excessive force to the brake lines.
      • Do not apply excessive force to the wire harness.
    3. Remove the brake pedal support assembly while avoiding the stud bolts of the brake booster with master cylinder assembly and brake booster support base.
      NOTE:

      Be careful not to deform the bracket of the instrument panel reinforcement assembly.

  11. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 
    1. Disengage the 2 claws and remove the stop light switch mounting adjuster.
      GTY1112386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE BRAKE PEDAL PAD 
    1. Remove the brake pedal pad from the brake pedal support assembly.
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