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Home >> Toyota >> 2021 >> Prius Prime XLE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (1 Of 2) >> Rear Door >> Adjustment [09/2016 - ] >> Procedure

Adjustment [09/2016 - ]: Procedure

  1. INSPECT REAR DOOR 
    1. Check that the clearance measurements of areas a through o are within each standard range.
      GTY705297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD CLEARANCE

      Area Measurement Area Measurement
      a 3.15 to 6.55 mm (0.124 to 0.258 in.) b 2.75 to 6.75 mm (0.108 to 0.266 in.)
      c 3.15 to 6.55 mm (0.124 to 0.258 in.) d 1.95 to 5.95 mm (0.0768 to 0.234 in.)
      e 3.15 to 6.55 mm (0.124 to 0.258 in.) f 0.95 to 4.95 mm (0.0374 to 0.195 in.)
      g 4.5 to 7.9 mm (0.177 to 0.311 in.) h 4.0 to 8.0 mm (0.157 to 0.315 in.)
      i 2.5 to 6.5 mm (0.0984 to 0.256 in.) j -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      k 3.55 to 7.75 mm (0.140 to 0.305 in.) l 3.0 to 5.4 mm (0.118 to 0.213 in.)
      m -1.2 to 1.2 mm (-0.0472 to 0.0472 in.) n 2.5 to 6.5 mm (0.0984 to 0.256 in.)
      o -2.0 to 2.0 mm (-0.0787 to 0.0787 in.) - -
  2. ADJUST REAR DOOR 
    NOTE:

    Make sure to turn the power switch off before adjusting the door lock strikers.

    1. Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position.
      GTY730508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09812-00020 
    2. Tighten the 4 hinge bolts on the vehicle body after adjustment.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    3. Loosen the 4 hinge bolts on the door and adjust the door position.
    4. Tighten the 4 hinge bolts on the door after adjustment.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    5. Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.
      GTY569985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a brass bar and a hammer, hit the striker to adjust its position.
    7. Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)