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Home >> Toyota >> 2021 >> Prius Prime XLE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (1 Of 2) >> Back Door >> Reassembly [09/2016 - 05/2019] >> Procedure

Reassembly [09/2016 - 05/2019]: Procedure

  1. INSTALL BACK DOOR NO. 2 WIRE 
    1. Engage the 8 clamps.
      GTY730532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 3 connectors to install the back door No. 2 wire.
  2. INSTALL BACK DOOR NO. 1 WIRE 
    1. When reusing the back door No. 1 wire:

      HINT: 

      Use the same procedure for both No. 4 wiring harness protectors.

      1. Engage the claw as shown in the illustration to temporarily install a new No. 4 wiring harness protector.
        GTY706011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
      2. Install the No. 4 wiring harness protector to the grommet as shown in the illustration.
        GTY689195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction
    2. Secure the rope to the back door No. 1 wire with vinyl tape as shown in the illustration.
      GTY737513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Vinyl tape *b Connector
      NOTE:

      Make sure that the rope is secured with vinyl tape to prevent the rope from separating from the back door No. 1 wire when installing it.

    3. Pass the back door No. 1 wire through the inside of the back door panel sub-assembly as shown in the illustration.
      GTY715053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
      NOTE:

      This step should not be performed with the back door panel sub-assembly removed from the vehicle.

      HINT: 

      The back door No. 1 wire is likely to be caught on the parts of the back door panel sub-assembly. If the back door No. 1 wire is caught, gradually install it by moving it back and forth, or by turning it.

    4. Connect the 2 connectors.
      GTY730530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Pass the back door No. 1 wire as shown in the illustration.
      GTY726098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Engage the 2 clamps.
      GTY730441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the 2 connectors to install the back door No. 1 wire.
    8. Install the 3 clips.
      GTY730526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Engage the 8 claws to connect the 2 grommets.
      GTY740588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH 

    Refer to PROCEDURE - Step 19

  4. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH 

    Refer to PROCEDURE - Step 20

  5. INSTALL TONNEAU COVER HOOK A (w/ Garage Door Opener System) 

    Refer to PROCEDURE - Step 24

  6. INSTALL NO. 1 TONNEAU COVER HOLDER CAP (w/ Garage Door Opener System) 

    Refer to PROCEDURE - Step 23

  7. INSTALL NO. 2 ROPE HOOK (w/o Garage Door Opener System) 

    Refer to PROCEDURE - Step 22

  8. INSTALL ROPE HOOK (w/o Garage Door Opener System) 

    Refer to PROCEDURE - Step 21

  9. INSTALL REAR SEAT SIDE GARNISH LH 

    Refer to PROCEDURE - Step 25

  10. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 26

  11. INSTALL REAR UNDER SIDE COVER LH 

    Refer to PROCEDURE - Step 27

  12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 

    See step  1

  13. INSTALL REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 44

  14. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 1

  15. INSTALL REAR SEAT CUSHION ASSEMBLY LH 

    Refer to PROCEDURE - Step 2

  16. INSTALL REAR SEATBACK ASSEMBLY LH 

    Refer to PROCEDURE - Step 4

  17. INSTALL REAR SEAT HEADREST ASSEMBLY 

    Refer to PROCEDURE - Step 7

  18. INSTALL REAR DECK TRIM COVER 

    Refer to PROCEDURE - Step 59

  19. INSTALL DECK TRIM SERVICE HOLE COVER 

    See step  4

  20. INSTALL DECK FLOOR BOX RH 

    Refer to PROCEDURE - Step 61

  21. INSTALL DECK FLOOR BOX LH 

    Refer to PROCEDURE - Step 62

  22. INSTALL REAR NO. 1 FLOOR BOARD 

    Refer to PROCEDURE - Step 63

  23. INSTALL REAR NO. 3 FLOOR BOARD 

    Refer to PROCEDURE - Step 64

  24. INSTALL REAR NO. 4 FLOOR BOARD 

    Refer to PROCEDURE - Step 65

  25. INSTALL REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 66

  26. INSTALL TONNEAU COVER ASSEMBLY 

    Refer to PROCEDURE - Step 67

  27. INSTALL BACK DOOR STAY BOLT 

    Refer to PROCEDURE - Step 1

  28. INSTALL BACK DOOR STAY ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  29. INSTALL BACK DOOR STAY ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  30. INSTALL BACK DOOR PANEL CUSHION 
    1. Engage the 2 claws to install a new back door panel cushion.
      GTY730461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH side and LH side.

  31. INSTALL REAR TELEVISION CAMERA ASSEMBLY 

    Refer to PROCEDURE - Step 1

  32. INSTALL LICENSE PLATE LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  33. INSTALL BACK DOOR FINISH PANEL COVER 
    1. Engage the guide and 2 claws to install the back door finish panel cover as shown in the illustration.

      HINT: 

      Use the same procedure for the RH side and LH side.

      GTY732162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  34. INSTALL BACK DOOR NO. 1 FINISH PANEL PROTECTOR 
    1. Engage the 2 claws to install the back door No. 1 finish panel protector.
      GTY730541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  36. INSTALL REAR LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  37. INSTALL REAR LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  38. INSTALL CENTER STOP LIGHT SET 

    Refer to PROCEDURE - Step 1

  39. INSTALL BACK DOOR OUTSIDE GARNISH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  40. INSTALL BACK DOOR LOWER STOPPER 
    1. Engage the guide and install the back door lower stopper with the bolt as shown in the illustration.
      GTY932584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lower Part of Back Door Lower Stopper
      *b Edge of Curved Surface
      *c Align

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      HINT: 

      Use the same procedure for the RH side and LH side.

  41. INSTALL BACK DOOR LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 1

  42. INSTALL BACK DOOR TRIM BOARD 
    1. Engage the 5 clips to install the back door trim board as shown in the illustration.
      GTY737996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Engage the 2 claws.
      GTY725955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 clips.
      GTY739625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL BACK DOOR LOCK COVER 
    1. Engage the 2 claws to install the back door lock cover as shown in the illustration.
      GTY723318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  44. INSTALL BACK DOOR TRIM BOARD ASSEMBLY 
    1. Engage the 11 clips and 2 claws to install the back door trim board assembly as shown in the illustration.
      GTY710733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  45. INSTALL DOOR PULL HANDLE 
    1. Engage the 4 claws to install the door pull handle as shown in the illustration.

      HINT: 

      • With the back door fully open, install the door pull handle so that the arrow on the backside of door pull handle points down.
      • Use the same procedure for the RH side and LH side.
      GTY726081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL BACK DOOR UPPER TRIM PANEL ASSEMBLY 
    1. Engage the 5 clips to install the back door upper trim panel assembly as shown in the illustration.
      GTY731830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
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