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Home >> Toyota >> 2021 >> Prius Prime Limited >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Lighting System (Exterior) - Diagnostic Codes & Circuit Tests >> Lighting System >> Circuit Tests >> Power Source Circuit [09/2016 - 07/2020] >> Procedure

Power Source Circuit [09/2016 - 07/2020]: Procedure

  1. INSPECT NO. 1 HEADLIGHT ECU SUB-ASSEMBLY (ECUB TERMINAL VOLTAGE) 
    GTY739684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 No. 1 Headlight ECU Sub-assembly LH
    *2 No. 1 Headlight ECU Sub-assembly RH
    *a Component without harness connected
    (No. 1 Headlight ECU Sub-assembly)
    1. Disconnect the A15 No. 1 headlight ECU sub-assembly LH connector.
    2. Disconnect the A16 No. 1 headlight ECU sub-assembly RH connector.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH

      Tester Connection Condition Specified Condition
      A15-13 (ECUB) - Body ground Power switch on (IG) or light control switch in tail or head position 11 to 14 V
      NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH

      Tester Connection Condition Specified Condition
      A16-13 (ECUB) - Body ground Power switch on (IG) or light control switch in tail or head position 11 to 14 V

      Result

      Result Proceed to
      OK A
      NG (No. 1 Headlight ECU Sub-assembly LH) B
      NG (No. 1 Headlight ECU Sub-assembly RH) C

    Result: 

    See step  4

    Result: 

    See step  9

    Result: 

    See step  2

  2. INSPECT NO. 1 HEADLIGHT ECU SUB-ASSEMBLY (IG TERMINAL VOLTAGE) 
    GTY726337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 No. 1 Headlight ECU Sub-assembly LH
    *2 No. 1 Headlight ECU Sub-assembly RH
    *a Component without harness connected
    (No. 1 Headlight ECU Sub-assembly LH)
    1. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH

      Tester Connection Condition Specified Condition
      A15-4 (IG) - Body ground Power switch on (IG) 11 to 14 V
      NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH

      Tester Connection Condition Specified Condition
      A16-4 (IG) - Body ground Power switch on (IG) 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH

      Tester Connection Condition Specified Condition
      A15-12 (GND) - Body ground Always Below 1 Ω
      NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH

      Tester Connection Condition Specified Condition
      A16-12 (GND) - Body ground Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE [09/2016 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  4. INSPECT NO. 1 INTEGRATION RELAY 
    1. Remove the No. 1 integration relay.

      Refer to REMOVAL [09/2016 - 07/2020]

    2. Inspect the No. 1 integration relay.

      Refer to INSPECTION [09/2016 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE NO. 1 INTEGRATION RELAY. Refer to  REMOVAL [09/2016 - 07/2020] 

    Result: 

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1B-1 - A15-13 (ECUB) Always Below 1 Ω
      1B-1 or A15-13 (ECUB) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  6

  6. CHECK HARNESS AND CONNECTOR (AUXILIARY BATTERY - NO. 1 INTEGRATION RELAY) 
    1. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      1A-5 - Body ground Power switch off 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  7

  7. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 
    1. Disconnect the 3F instrument panel junction block assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1B-2 - 3F-31 Always Below 1 Ω
      1B-2 or 3F-31 - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  8

  8. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    GTY591395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Instrument Panel Junction Block Assembly)
    - -
    1. Remove the instrument panel junction block assembly.

      Refer to REMOVAL [09/2016 - 07/2020]

    2. Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3F-31 - MB-15 (HRLY) Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to  REMOVAL [09/2016 - 07/2020] 

    Result: 

    NG 

    REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY. Refer to  REMOVAL [09/2016 - 07/2020] 

  9. INSPECT NO. 1 INTEGRATION RELAY 
    1. Remove the No. 1 integration relay.

      Refer to REMOVAL [09/2016 - 07/2020]

    2. Inspect the No. 1 integration relay.

      Refer to INSPECTION [09/2016 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE NO. 1 INTEGRATION RELAY. Refer to  REMOVAL [09/2016 - 07/2020] 

    Result: 

    OK 

    See step  10

  10. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1A-12 - A16-13 (ECUB) Always Below 1 Ω
      1A-12 or A16-13 (ECUB) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  11

  11. CHECK HARNESS AND CONNECTOR (AUXILIARY BATTERY - NO. 1 INTEGRATION RELAY) 
    1. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      1B-8 - Body ground Power switch off 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  12

  12. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU)) 
    1. Disconnect the I18 main body ECU (multiplex network body ECU) connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1A-11 - I18-1 (DIM) Always Below 1 Ω
      1A-11 or I18-1 (DIM) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to  REMOVAL [09/2016 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR