LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2021 >> Prius Prime LE >> Repair and Diagnosis >> Body & Frame >> Door Locks >> Door Lock System - Service Information >> Rear Door Lock >> Removal [07/2020 - ] >> Procedure

Removal [07/2020 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [05/2019 - ]

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [07/2020 - ]

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 

    Refer to PROCEDURE - Step 3

  4. REMOVE REAR ARMREST ASSEMBLY 

    Refer to PROCEDURE - Step 4

  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL 

    Refer to PROCEDURE - Step 5

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  7. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP WITH REAR DOOR NO. 2 VENT SEAL 

    Refer to PROCEDURE - Step 7

  8. REMOVE REAR DOOR SERVICE HOLE COVER 

    Refer to PROCEDURE - Step 12

  9. REMOVE REAR DOOR PANEL PROTECTOR 

    Refer to PROCEDURE - Step 13

  10. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER 

    Refer to PROCEDURE - Step 14

  11. REMOVE REAR DOOR GLASS RUN 

    Refer to PROCEDURE - Step 15

  12. DISCONNECT REAR DOOR WEATHERSTRIP 
    1. Disconnect the rear door weatherstrip until the screw of the rear door window division bar sub-assembly is visible.
  13. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 18

  14. REMOVE REAR DOOR QUARTER WINDOW GLASS 

    Refer to PROCEDURE - Step 19

  15. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 20

  16. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY 
    1. Disconnect the connector.
      GTY541270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Release Plate
      Remove in this Direction
    2. Using a T30 "TORX" socket wrench, remove the 3 screws.
    3. Move the rear door lock with motor assembly downward to disconnect it from the release plate of the rear door outside handle frame sub-assembly, and remove the rear door lock with motor assembly.
    4. When reusing the rear door lock with motor assembly:
      1. Remove the door lock wiring harness seal from the rear door lock with motor assembly.
        GTY602434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 2 claws to open the cover as shown in the illustration.
      GTY560710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door lock remote control cable assembly as shown in the illustration.
      GTY543447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  18. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 4 claws to open the cover as shown in the illustration.
      GTY560703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door inside locking cable assembly as shown in the illustration.
      GTY602574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction