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Removal [08/2021 -]: Procedure

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  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  2. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [08/2021 -]

  3. CHECK TERMINAL VOLTAGE 
    1. Disconnect the engine room main wire.

      Refer to PROCEDURE - Step 2

    2. Remove the connector cover assembly.

      Refer to PROCEDURE - Step 9

    3. Check the terminal voltage.

      Refer to PROCEDURE - Step 10

    4. Install the connector cover assembly.

      Refer to PROCEDURE - Step 6

    5. Connect the engine room main wire.

      Refer to PROCEDURE - Step 19

  4. REMOVE RADIATOR ASSEMBLY 

    Refer to REMOVAL [08/2021 -]

  5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.
      GTY945530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the suction hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose sub-assembly from the compressor with motor assembly.
      GTY925825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 
    1. Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.
      GTY854712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector (A)
      *b Connector (B)
      *c Green-colored Lock
      Slide
      WARNING:

      Make sure to wear insulated gloves.

      NOTE:

      Insulate the disconnected terminals and connector with insulating tape.

    2. Disconnect the connector (B).
    3. Remove the bolt and 2 nuts.
      GTY850054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    4. Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.
      GTY925789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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