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Home >> Toyota >> 2021 >> Mirai XLE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Panels / Trim - Service Information (1 Of 3) >> Rear Bumper >> Reassembly [11/2020 - 11/2021] >> Procedure

Reassembly [11/2020 - 11/2021]: Procedure

  1. INSTALL REAR BUMPER UPPER RETAINER LH 
  2. INSTALL REAR BUMPER UPPER RETAINER RH 
  3. INSTALL REAR BUMPER SEAL BRACKET LH 
  4. INSTALL REAR BUMPER SEAL BRACKET RH 
  5. INSTALL REAR BUMPER SIDE RETAINER LH 
  6. INSTALL REAR BUMPER SIDE RETAINER RH 
  7. INSTALL REAR BUMPER SIDE SEAL LH 
  8. INSTALL REAR BUMPER SIDE SEAL RH 
  9. INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY 

    Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

  10. INSTALL REAR BUMPER ARM REINFORCEMENT LH 
  11. INSTALL REAR BUMPER ARM REINFORCEMENT RH 
  12. INSTALL REAR BUMPER ENERGY ABSORBER 
  13. INSTALL REAR BUMPER REINFORCEMENT BAR LH 
  14. INSTALL REAR BUMPER REINFORCEMENT BAR RH 
  15. INSTALL REAR ULTRASONIC SENSOR CLIP (w/ Advanced Drive) 
    1. GTY1015906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -
      Installation Area - -
      1. Clean the rear bumper center extension sub-assembly surface:

        1. When reusing the rear bumper center extension sub-assembly, remove remaining double-sided tape from the rear bumper center extension sub-assembly.

        2. Using a heat light, heat the rear bumper center extension sub-assembly surface.

        Standard Value

        Part Temperature
        Rear Bumper Center Extension Sub-assembly 20 to 30°C (68 to 86°F)
        Rear Ultrasonic Sensor Clip 20 to 30°C (68 to 86°F)
        WARNING:
        • Do not touch the heat light and heated parts.
        • Touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper center extension sub-assembly excessively.

        3. Remove any remaining double-sided tape from the rear bumper center extension sub-assembly and wipe off any tape adhesive residue with cleaner.

        4. Clean the installation area surface.

        NOTE:
        • Installing the rear ultrasonic sensor clip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Also, clean a new rear bumper center extension sub-assembly surface.
      2. Primer application:

        1. Apply primer to the rear bumper center extension sub-assembly on the installation area of the rear ultrasonic sensor clip using a brush or felt.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Keep any painted surface free from primer.
        • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
        • Do not touch surfaces to which primer has been applied until the rear ultrasonic sensor clip has been attached.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

      3. Using a heat light, heat the rear bumper center extension sub-assembly and a new rear ultrasonic sensor clip.
        NOTE:

        Do not heat the rear ultrasonic sensor clip and rear bumper center extension sub-assembly excessively.

      4. Install the 3 rear ultrasonic sensor clips in the position shown in the illustration.
        NOTE:

        The application strength of the rear ultrasonic sensor clip will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

        HINT: 

        Apply pressure so that it does not lift up from the rear bumper center extension sub-assembly.

  16. INSTALL REAR BUMPER CENTER MOULDING RETAINER (w/ Advanced Drive) 
  17. INSTALL REAR BUMPER NO. 1 PLATE (w/ Advanced Drive) 
  18. INSTALL REAR BUMPER ARM EXTENSION LH 
  19. INSTALL REAR BUMPER ARM EXTENSION RH 
  20. INSTALL REFLEX REFLECTOR ASSEMBLY LH 
  21. INSTALL REFLEX REFLECTOR ASSEMBLY RH 
  22. INSTALL REAR BUMPER PLATE LH 
  23. INSTALL REAR BUMPER PLATE RH 
  24. INSTALL NO. 1 MOULDING TAPE 
    1. GTY1015464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -
      Installation Area - -
      1. Clean the rear bumper cover surface:

        1. When reusing the rear bumper cover, remove remaining double-sided tape from the rear bumper cover.

        2. Using a heat light, heat the rear bumper cover surface.

        Standard Value

        Part Temperature
        Rear Bumper Cover 20 to 30°C (68 to 86°F)
        No. 1 Moulding Tape 20 to 30°C (68 to 86°F)
        WARNING:
        • Do not touch the heat light and heated parts.
        • Touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        3. Remove any remaining double-sided tape from the rear bumper cover and wipe off any tape adhesive residue with cleaner.

        4. Clean the installation area surface.

        NOTE:
        • Installing the No. 1 moulding tape with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Also, clean a new rear bumper cover surface.
      2. Primer application:

        1. Apply primer to the rear bumper cover on the installation area of the No. 1 moulding tape using a brush or felt.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Keep any painted surface free from primer.
        • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
        • Do not touch surfaces to which primer has been applied until the No. 1 moulding tape has been attached.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

      3. Using a heat light, heat the rear bumper cover and a new No. 1 moulding tape.
        NOTE:

        Do not heat the No. 1 moulding tape and rear bumper cover excessively.

      4. Install the 2 No. 1 moulding tapes in the position shown in the illustration.
        NOTE:

        The application strength of the No. 1 moulding tape will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

        HINT: 

        Apply pressure so that it does not lift up from the rear bumper cover.

  25. INSTALL REAR BUMPER PAD 
    1. GTY1016140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -
      Installation Area - -
      1. Clean the rear bumper cover surface:

        1. When reusing the rear bumper cover, remove remaining double-sided tape from the rear bumper cover.

        2. Using a heat light, heat the rear bumper cover surface.

        Standard Value

        Part Temperature
        Rear Bumper Cover 20 to 30°C (68 to 86°F)
        Rear Bumper pad 20 to 30°C (68 to 86°F)
        WARNING:
        • Do not touch the heat light and heated parts.
        • Touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        3. Remove any remaining double-sided tape from the rear bumper cover and wipe off any tape adhesive residue with cleaner.

        4. Clean the installation area surface.

        NOTE:
        • Installing the rear bumper pad with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Also, clean a new rear bumper cover surface.
      2. Primer application:

        1. Apply primer to the rear bumper cover on the installation area of the rear bumper pad using a brush or felt.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Keep any painted surface free from primer.
        • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
        • Do not touch surfaces to which primer has been applied until the rear bumper pad has been attached.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

      3. Using a heat light, heat the rear bumper cover and a new rear bumper pad.
        NOTE:

        Do not heat the rear bumper pad and rear bumper cover excessively.

      4. Install the 2 rear bumper pads in the position shown in the illustration.
        NOTE:

        The application strength of the rear bumper pad will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

        HINT: 

        Apply pressure so that it does not lift up from the rear bumper cover.

  26. INSTALL REAR ULTRASONIC SENSOR CLIP 
    1. GTY1017081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Mark-off Line - -
      Installation Area - -
      1. Clean the rear bumper cover surface:

        1. When reusing the rear bumper cover, remove remaining double-sided tape from the rear bumper cover.

        2. Using a heat light, heat the rear bumper cover surface.

        Standard Value

        Part Temperature
        Rear Bumper Cover 20 to 30°C (68 to 86°F)
        Rear Ultrasonic Sensor Clip 20 to 30°C (68 to 86°F)
        WARNING:
        • Do not touch the heat light and heated parts.
        • Touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        3. Remove any remaining double-sided tape from the rear bumper cover and wipe off any tape adhesive residue with cleaner.

        4. Clean the installation area surface.

        NOTE:
        • Installing the rear ultrasonic sensor clip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Also, clean a new rear bumper cover surface.
      2. Primer application:

        1. Apply primer to the rear bumper cover on the installation area of the rear ultrasonic sensor clip using a brush or felt.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Keep any painted surface free from primer.
        • If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.
        • Do not touch surfaces to which primer has been applied until the rear ultrasonic sensor clip has been attached.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

      3. Using a heat light, heat the rear bumper cover and a new rear ultrasonic sensor clip.
        NOTE:

        Do not heat the rear ultrasonic sensor clip and rear bumper cover excessively.

      4. Install 10 rear ultrasonic sensor clips in the position shown in the illustration.
        NOTE:

        The application strength of the rear ultrasonic sensor clip will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

        HINT: 

        Apply pressure so that it does not lift up from the rear bumper cover.

  27. INSTALL REAR BUMPER CENTER EXTENSION SUB-ASSEMBLY 
  28. INSTALL NO. 3 LUGGAGE ROOM WIRE 
  29. INSTALL REAR SIDE MARKER LIGHT ASSEMBLY LH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  30. INSTALL REAR SIDE MARKER LIGHT ASSEMBLY RH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Use the same procedure described for the LH side.
  31. INSTALL REAR SIDE ULTRASONIC SENSOR RETAINER (w/ Advanced Park) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 2
  32. INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 3
  33. INSTALL REAR CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 4
  34. INSTALL REAR SIDE ULTRASONIC SENSOR (w/ Advanced Park) 
  35. INSTALL REAR CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System) 
  36. INSTALL REAR CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System) 
  37. INSTALL REAR LIDAR CLEANER NOZZLE (w/ Advanced Drive) 
  38. INSTALL REAR LIDAR CLEANER COVER (w/ Advanced Drive) 
  39. INSTALL REAR LIDAR ADVANCED DRIVE SENSOR ASSEMBLY (w/ Advanced Drive) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002