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Home >> Toyota >> 2021 >> Mirai XLE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Door / Hatch - Service Information (3 Of 3) >> Rear Door >> Reassembly [11/2020 - 12/2022] >> Procedure

Reassembly [11/2020 - 12/2022]: Procedure

  1. REPAIR INSTRUCTION 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  2. INSTALL REAR INNER BLACK OUT TAPE 

    Refer to PROCEDURE - Step 2

  3. INSTALL REAR DOOR STRIPE OUTSIDE 

    Refer to PROCEDURE - Step 3

  4. INSTALL REAR DOOR LOWER OUTSIDE STRIPE 

    Refer to PROCEDURE - Step 4

  5. INSTALL REAR DOOR PANEL CUSHION 
  6. INSTALL REAR DOOR CURTAIN HOOK (w/ Rear Door Sunshade) 
  7. INSTALL REAR DOOR NO. 2 WEATHERSTRIP 
  8. INSTALL REAR DOOR NO. 3 WEATHERSTRIP 
  9. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  10. INSTALL REAR DOOR BELT MOULDING ASSEMBLY 
  11. INSTALL REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 3
  12. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 2
  13. INSTALL REAR DOOR NO. 5 WEATHERSTRIP 
    1. GTY1164049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape - -
      1. Clean the surface of the rear door.

        1. Remove any remaining double-sided tape from the rear door.

        2. Wipe off any adhesive residue with cleaner.

        3. Using a heat light, heat a new rear door No. 5 weatherstrip and the rear door surface.

        WARNING:
        • Do not touch the heat light and heated parts.
        • Touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY812772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light

        Standard Value

        Part Temperature
        Rear door No. 5 weatherstrip. 20 to 30°C (68 to 86°F)
      2. Remove the peeling paper from the face of the rear door No. 5 weatherstrip.
      3. Attach the clips and install the rear door No. 5 weatherstrip.
  14. INSTALL REAR DOOR WEATHERSTRIP 
  15. INSTALL REAR DOOR CHECK ASSEMBLY 
    1. GTY1165599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt Nut
      1. When reusing a bolt:

        1. Clean the threads of the bolt.

        2. Apply adhesive to the threads of the bolt.

        Adhesive

        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

      2. Install the rear door check assembly with a bolt and 2 nuts.

        Bolt 

        Torque: 27 N.m (275 kgf/cm, 20 ft.lbf) 

        Nut 

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  16. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 

    Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  17. INSTALL REAR DOOR OUTSIDE HANDLE REAR PAD 
  18. INSTALL REAR DOOR OUTSIDE HANDLE FRONT PAD 
  19. INSTALL REAR DOOR OUTSIDE HANDLE COVER 

    Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

  20. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY 
  21. INSTALL DOOR LOCK WIRING HARNESS SEAL 
    1. When re-using the rear door lock assembly:
      GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Refer to PROCEDURE - Step 1
  22. INSTALL REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE 
  23. INSTALL REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE 
  24. INSTALL REAR DOOR LOCK COVER SUB-ASSEMBLY 
  25. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 5
  26. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY 
    1. GTY1018430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt Connector
      1. Apply MP grease to the sliding parts of the rear door window regulator sub-assembly.
      2. Install the rear door window regulator sub-assembly with the 4 bolts.

        Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      3. Connect the connector.
  27. INSTALL REAR DOOR FRAME GARNISH 
  28. INSTALL REAR DOOR GLASS SUB-ASSEMBLY 
    1. GTY1161425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the connector to the rear power window regulator switch.
      2. Connect the cable to the negative (-) battery terminal.
      3. Turn the ignition switch on.
      4. Move the rear door glass sub-assembly so that the door glass installation position can be seen.
      5. Turn the ignition switch off.
    2. GTY1165921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disconnect the cable from the negative (-) battery terminal.
        WARNING:
        • Wait at least 60 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
        • If an SRS part is accidentally deployed, it may cause a serious injury.
        GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disconnect the connector from the rear pawer window regulator switch.
    3. GTY1165711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
      1. Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
        NOTE:

        Do not damage the rear door glass sub-assembly LH.

      2. Install the rear door glass sub-assembly to the rear door window regulator sub-assembly.
  29. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP 
  30. INSTALL REAR DOOR QUARTER WINDOW GLASS 
  31. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 

    Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

  32. INSTALL REAR DOOR GLASS RUN 
  33. INSTALL HOLE PLUG 
  34. INSTALL REAR DOOR SERVICE HOLE COVER 
  35. INSTALL REAR DOOR ARMREST SET BRACKET 
  36. INSTALL REAR SPEAKER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 1
  37. INSTALL REAR DOOR BELT REAR SEAL 
  38. INSTALL REAR DOOR BELT FRONT SEAL 
  39. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP 
  40. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
  41. INSTALL NO. 2 INTERIOR ILLUMINATION LIGHT ASSEMBLY 
  42. INSTALL REAR CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade) 
  43. INSTALL COURTESY LIGHT ASSEMBLY 
  44. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY 
  45. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL 
  46. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG 
  47. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to INSTALLATION [11/2020 - 12/2022]

  48. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    Refer to WORK PROCEDURE [11/2020 - 12/2022]

    HINT: 

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [11/2020 - 11/2021] , or refer to AUTOMATIC LEARNING CHART [11/2021 - 12/2023]

  49. INITIALIZATION POWER WINDOW CONTROL SYSTEM 

    Refer to INITIALIZATION [11/2020 - 12/2023]

  50. CHECK POWER WINDOW OPERATION 

    Refer to OPERATION CHECK [11/2020 - 12/2023]

  51. CHECK DOOR LOCK OPERATION 

    Refer to OPERATION CHECK [11/2020 - 12/2023]