Reassembly [11/2020 - 12/2022]: Procedure
- REPAIR INSTRUCTION
Refer to PROCEDURE - Step 1 - INSTALL REAR INNER BLACK OUT TAPE
Refer to PROCEDURE - Step 2
- INSTALL REAR DOOR STRIPE OUTSIDE
Refer to PROCEDURE - Step 3
- INSTALL REAR DOOR LOWER OUTSIDE STRIPE
Refer to PROCEDURE - Step 4
- INSTALL REAR DOOR PANEL CUSHION
- INSTALL REAR DOOR CURTAIN HOOK (w/ Rear Door Sunshade)
- INSTALL REAR DOOR NO. 2 WEATHERSTRIP
- INSTALL REAR DOOR NO. 3 WEATHERSTRIP
- INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING
Refer to PROCEDURE - Step 1 - INSTALL REAR DOOR BELT MOULDING ASSEMBLY
- INSTALL REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)
Refer to PROCEDURE - Step 3 - INSTALL REAR DOOR REAR WINDOW FRAME MOULDING
Refer to PROCEDURE - Step 2 - INSTALL REAR DOOR NO. 5 WEATHERSTRIP
Double-sided Tape - - - Clean the surface of the rear door.
1. Remove any remaining double-sided tape from the rear door.
2. Wipe off any adhesive residue with cleaner.
3. Using a heat light, heat a new rear door No. 5 weatherstrip and the rear door surface.
WARNING:- Do not touch the heat light and heated parts.
- Touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
*a Heated Part *b Heat Light Standard Value
Part Temperature Rear door No. 5 weatherstrip. 20 to 30°C (68 to 86°F) - Remove the peeling paper from the face of the rear door No. 5 weatherstrip.
- Attach the clips and install the rear door No. 5 weatherstrip.
- Clean the surface of the rear door.
- INSTALL REAR DOOR WEATHERSTRIP
- INSTALL REAR DOOR CHECK ASSEMBLY
Bolt Nut - When reusing a bolt:
1. Clean the threads of the bolt.
2. Apply adhesive to the threads of the bolt.
Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
- Install the rear door check assembly with a bolt and 2 nuts.
Bolt
Torque: 27 N.m (275 kgf/cm, 20 ft.lbf)
Nut
Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf)
- When reusing a bolt:
- INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- INSTALL REAR DOOR OUTSIDE HANDLE REAR PAD
- INSTALL REAR DOOR OUTSIDE HANDLE FRONT PAD
- INSTALL REAR DOOR OUTSIDE HANDLE COVER
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY
- INSTALL DOOR LOCK WIRING HARNESS SEAL
- When re-using the rear door lock assembly:
Refer to PROCEDURE - Step 1
- When re-using the rear door lock assembly:
- INSTALL REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE
- INSTALL REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE
- INSTALL REAR DOOR LOCK COVER SUB-ASSEMBLY
- INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 5 - INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY
- INSTALL REAR DOOR FRAME GARNISH
- INSTALL REAR DOOR GLASS SUB-ASSEMBLY
- Connect the connector to the rear power window regulator switch.
- Connect the cable to the negative (-) battery terminal.
- Turn the ignition switch on.
- Move the rear door glass sub-assembly so that the door glass installation position can be seen.
- Turn the ignition switch off.
- Disconnect the cable from the negative (-) battery terminal.
- Disconnect the connector from the rear pawer window regulator switch.
Install in this Direction - - - Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.NOTE:
Do not damage the rear door glass sub-assembly LH.
- Install the rear door glass sub-assembly to the rear door window regulator sub-assembly.
- Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
- INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP
- INSTALL REAR DOOR QUARTER WINDOW GLASS
- INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf)
- INSTALL REAR DOOR GLASS RUN
- INSTALL HOLE PLUG
- INSTALL REAR DOOR SERVICE HOLE COVER
- INSTALL REAR DOOR ARMREST SET BRACKET
- INSTALL REAR SPEAKER ASSEMBLY
Refer to PROCEDURE - Step 1 - INSTALL REAR DOOR BELT REAR SEAL
- INSTALL REAR DOOR BELT FRONT SEAL
- INSTALL REAR DOOR GLASS INNER WEATHERSTRIP
- INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
- INSTALL NO. 2 INTERIOR ILLUMINATION LIGHT ASSEMBLY
- INSTALL REAR CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade)
- INSTALL COURTESY LIGHT ASSEMBLY
- INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY
- INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
- INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG
- CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Refer to INSTALLATION [11/2020 - 12/2022]
- INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL
Refer to WORK PROCEDURE [11/2020 - 12/2022]
HINT:
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.
Refer to AUTOMATIC LEARNING CHART [11/2020 - 11/2021] , or refer to AUTOMATIC LEARNING CHART [11/2021 - 12/2023]
- INITIALIZATION POWER WINDOW CONTROL SYSTEM
Refer to INITIALIZATION [11/2020 - 12/2023]
- CHECK POWER WINDOW OPERATION
Refer to OPERATION CHECK [11/2020 - 12/2023]
- CHECK DOOR LOCK OPERATION
Refer to OPERATION CHECK [11/2020 - 12/2023]