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Home >> Toyota >> 2021 >> Mirai Limited >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension System (Rear) - Service Information >> Rear Shock Absorber >> Installation [11/2020 - ] >> Procedure

Installation [11/2020 - ]: Procedure

  1. INSTALL REAR LOWER COIL SPRING INSULATOR LH 
    1. GTY979511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depression - -
      1. Install the rear lower coil spring insulator LH to the rear shock absorber assembly LH.
  2. INSTALL REAR COIL SPRING LH 
    1. GTY979592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Secure SST in a vise.
        • SST: 09727-30022 
      2. Attach the hooks of each SST arm across the diameter of the coil spring.
        WARNING:
        • GTY830377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
          *a Rear Coil Spring Diameter

          Do not perform the work without checking to make sure that the claws of the hooks are securely engaged.

        • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
        • GTY596483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          Do not install SST to the rear coil spring unless its top and bottom hook distance is set to the widest condition.

        • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
        • GTY613077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          Do not install SST when the distances between the SST arms or the number of coils of the coil spring between the hooks are not the same.

        • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
    2. GTY981006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Stopper Pins - -
      1. Install the stopper pins to the hooks of SST.
        WARNING:
        • Do not perform the work if the stopper pin is not securely installed.
        • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
        GTY551008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Using SST, compress the coil spring.
        WARNING:
        • GTY596481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          While compressing the spring, if the front coil spring starts to bend into a bow shape, do not continue the work.

        • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
        • GTY596494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          Do not compress the springs so far that the coils of the springs touch each other.

        • It could cause the hook to slip off and the spring to fly out, which could result in an injury.
        • GTY596492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          Do not use an impact wrench.

        • The threads may be stripped, or the sudden compression may result in slack that causes the hooks to slip off, causing the spring to fly out and possibly resulting in injury.
        • GTY613915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          If a stopper pin touches the coil spring while using SST, remove the stopper pin and continue with the procedure.

          If a stopper pin is removed, install SST as shown in the illustration.

        • If a hook disengages from the coil spring, the coil spring may fly out, resulting in injury.
  3. INSTALL REAR SHOCK ABSORBER ASSEMBLY LH 
    1. GTY980175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Depression - -
      1. Install the rear coil spring LH to the rear shock absorber assembly LH.
        NOTE:

        Make sure that the end of the rear coil spring is positioned in the depression of the rear lower coil spring insulator LH.

      2. Install the rear No. 1 spring bumper LH to the rear support assembly suspension LH.
    2. GTY979506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear support assembly suspension LH to the rear shock absorber assembly LH.
        NOTE:

        Match the shape of the rear shock absorber assembly support ring end to the shape of the rear support assembly suspension LH.

    3. GTY979259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rear Shock Absorber Assembly LH Claw *b End of Rear Upper Coil Spring Insulator LH
      1. Turn the rear support assembly suspension LH 120° or more to engage the end of the rear upper coil spring insulator LH to the rear shock absorber assembly LH claws.
        NOTE:
        • Make sure that the end of the rear upper coil spring insulator LH is engaged securely to the 3 rear shock absorber assembly LH claws.
        • Be careful not to deform the bellows of the rear upper coil spring insulator LH.
        • Keep the rear upper coil spring insulator LH free of oil and grease.
      2. Temporarily tighten a new lock nut.
    4. GTY980045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a for LH Side *b for RH Side
      *c Rear Shock Absorber Assembly LH Bushing Large-diameter Side *d Rear Shock Absorber Assembly LH Bushing Small-diameter Side
      *e Front Suspension Support Assembly LH Stud Bolt *f 0°+/-2°
      Front of the Vehicle Outside of the Vehicle
      1. Adjust the rear support assembly suspension LH so that the bolts come to the positions as shown in the illustration, and remove SST from the rear coil spring.
        NOTE:
        • Do not use an impact wrench. It will damage SST.
        • Make sure that the width across flat on the rear shock absorber piston rod end is located parallel to the rear shock absorber bushing.
        • Make sure of the direction of the rear suspension support assembly when removing SST.
  4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING 
    1. GTY980656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. TEMPORARILY TIGHTEN REAR STABILIZER LINK ASSEMBLY LH 
    1. GTY979255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily tighten the rear stabilizer link assembly LH to the rear stabilizer bar with the nut.

        HINT: 

        If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

      2. Temporarily tighten the rear stabilizer link assembly LH to the rear No. 2 suspension arm assembly LH with the bolt and nut.
  6. STABILIZE SUSPENSION 
    1. GTY980135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear wheel.
      2. Lower the vehicle and bounce it up and down several times to stabilize the rear suspension.
      3. Remove the rear wheel.
      4. Jack up the axle carrier with a wooden block between the jack and axle carrier. Apply a load to the rear suspension so that the rear No. 2 suspension arm assembly LH becomes level.
        WARNING:
        • Do not raise the jack up too high.
        • The vehicle could fall, resulting in a serious accident.
        GTY613081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • When jacking up the rear No. 2 suspension arm assembly LH, be sure to jack it up slowly.
        • Make sure to perform this operation with the vehicle kept as low as possible.
  7. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING 
    1. GTY980507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lower Side *b Upper Side

      Lower Side 

      Torque: 110 N.m (1122 kgf/cm, 81 ft.lbf) 

      Upper Side 

      Torque: 40 N.m (408 kgf/cm, 30 ft.lbf) 

    2. GTY979925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Fully tighten the lock nut.

        Torque: 27.5 N.m (280 kgf/cm, 20 ft.lbf) 

        NOTE:

        Perform this step only when the rear shock absorber with coil spring has been disassembled.

  8. INSTALL REAR SHOCK ABSORBER CAP LH 
    1. GTY979428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. FULLY TIGHTEN REAR STABILIZER LINK ASSEMBLY LH 
    1. GTY979255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Fully tighten the nut.

        HINT: 

        If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

        Torque: 78 N.m (795 kgf/cm, 58 ft.lbf) 

      2. Fully tighten the nut.

        Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

  10. INSTALL REAR WHEEL HOUSE LINER LH 
  11. INSTALL ROCKER PANEL MOULDING PROTECTOR LH 
  12. INSTALL REAR TIRE LH 

    Refer to INSTALLATION [11/2020 - ]

  13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY 

    Refer to INSTALLATION [11/2020 - ]

  14. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [11/2020 - ]

  15. PERFORM INITIALIZATION 

    Refer to WORK PROCEDURE [11/2020 - 11/2021] , or refer to WORK PROCEDURE [11/2021 - 12/2022] , or refer to WORK PROCEDURE [12/2022 - 12/2023] , or refer to WORK PROCEDURE [12/2023 - ]