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Home >> Toyota >> 2021 >> Mirai Limited >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System - Diagnostic Codes (18 Of 18) & Circuit Tests (1 Of 3) >> Hybrid Control System >> Brake Override System [12/2023 - ] >> Procedure

Brake Override System [12/2023 - ]: Procedure

  1. CHECK DTC OUTPUT (HEALTH CHECK) 
    1. Enter the following menus: System Select / Health Check.
    2. Check for DTCs.

      Result

      Result Proceed to
      No DTCs are output. A
      DTCs are output. B
    3. Turn the ignition switch off.

    Result: 

    GO TO DTC CHART 

    Result: 

    See step  2

  2. READ VALUE USING GTS (MASTER CYLINDER CONTROL TORQUE) 
    1. Enter the following menus: Powertrain / EV / Data List / Master Cylinder Control Torque.

      Powertrain > EV > Data List 

      Tester Display
      Master Cylinder Control Torque

      Powertrain > EV > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Master Cylinder Control Torque Braking torque equivalent to master cylinder brake fluid pressure Total braking torque Master cylinder brake fluid pressure control torque = hydraulic brake control torque + rear regenerative brake torque - Brake pedal depressed:
      Changes with the brake pedal pressure
      Master cylinder pressure sensor

      Result

      Result Proceed to
      Display changes according to brake pedal depression force. A
      Display does not change according to brake pedal depression force. B
    2. Turn the ignition switch off.

    Result: 

    CHECK BRAKE MASTER CYLINDER ASSEMBLY. Refer to  ON-VEHICLE INSPECTION [11/2020 - ] 

    Result: 

    See step  3

  3. READ VALUE USING GTS (ACCELERATOR POSITION SENSOR NO. 1 VOLTAGE %, ACCELERATOR POSITION SENSOR NO. 2 VOLTAGE %) 
    1. Read the value of "Accelerator Position Sensor No. 1 Voltage %" and "Accelerator Position Sensor No. 2 Voltage %" displayed on the GTS.

      Powertrain > EV > Data List 

      Tester Display
      Accelerator Position Sensor No. 1 Voltage %
      Accelerator Position Sensor No. 2 Voltage %

      HINT: 

      If the Data List updates slowly, perform measurement after selecting only the "Accelerator Position Sensor No. 1 Voltage %" and "Accelerator Position Sensor No. 2 Voltage %" items.

      Standard

      Inspection Condition Specified Condition
      Accelerator pedal fully released → fully depressed Value (%) changes with accelerator pedal operation
    2. Turn the ignition switch off.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE ACCELERATOR PEDAL WITH SENSOR ROD ASSEMBLY. Refer to  REMOVAL [11/2020 - ] 

    Result: 

    OK 

    See step  4

  4. READ VALUE USING GTS (VEHICLE SPEED) 
    1. Read the value of "Vehicle Speed" displayed on the GTS.

      Powertrain > EV > Data List 

      Tester Display
      Vehicle Speed

      HINT: 

      If the Data List updates slowly, perform measurement after selecting only the "Vehicle Speed" item.

      Standard

      Inspection Condition Specified Condition
      Vehicle stopped 0 km/h (0 mph)
      Vehicle being driven at a constant speed
      (16 to 64 km/h (10 to 40 mph))
      No large fluctuations in displayed speed
      WARNING:

      Perform this road test only in an appropriate safe location, in accordance with all local laws.

      HINT: 

      Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test.

    2. Turn the ignition switch off.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    GO TO METER / GAUGE SYSTEM (SPEED SIGNAL CIRCUIT). Refer to  Speed Signal Circuit [12/2023 - ] 

    Result: 

    OK 

    See step  5

  5. READ VALUE USING GTS (FR, FL, RR, RL WHEEL SPEED) 
    1. Read the value of "FR Wheel Speed", "FL Wheel Speed", "RR Wheel Speed" and "RL Wheel Speed" displayed on the GTS.

      Chassis > Brake/EPB > Data List 

      Tester Display
      FR Wheel Speed
      FL Wheel Speed
      RR Wheel Speed
      RL Wheel Speed

      HINT: 

      If the Data List updates slowly, perform measurement after selecting only the "FR Wheel Speed", "FL Wheel Speed", "RR Wheel Speed" and "RL Wheel Speed" items.

      Standard

      Inspection Condition Specified Condition
      Vehicle stopped 0 km/h (0 mph)
      Vehicle being driven at a constant speed
      (16 to 64 km/h (10 to 40 mph))
      No large fluctuations in displayed speed
      WARNING:

      Perform this road test only in an appropriate safe location, in accordance with all local laws.

      HINT: 

      Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test.

    2. Turn the ignition switch off.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    END 

    Result: 

    NG 

    INSPECT FRONT OR REAR SPEED SENSOR. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2023 - ]