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Home >> Toyota >> 2021 >> Mirai Limited >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Electronically Controlled Brake System - Diagnostic Codes (4 Of 4), Circuit Tests, Symptom Tests >> Electronically Controlled Brake System >> DTC P05DB-00: Brake Pedal Position Sensor "B"; DTC P05E0-00: Brake Pedal Position Sensor "A"/"B" [11/2020 - ] >> Procedure

DTC P05DB-00: Brake Pedal Position Sensor "B"; DTC P05E0-00: Brake Pedal Position Sensor "A"/"B" [11/2020 - ]: Procedure

  1. READ VALUE USING GTS (BRAKE PEDAL STROKE SENSOR ASSEMBLY) 

    Pre-procedure1

    • Mount a pedal effort gauge.
    • Turn the ignition switch to ON (READY) and depress the brake pedal once.

      HINT: 

      Depress the brake pedal after turning the ignition switch to ON (READY) to set the vehicle to linear mode (switching solenoid (SSA) on).

    • Depress the brake pedal slowly and check the brake pedal stroke sensor assembly output voltages with respect to brake pedal depression force.

      Chassis > Brake Booster > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Stroke Sensor Brake pedal stroke sensor 1 Min.: 0.0 V
      Max.: 5.0 V
      Brake pedal released: 0.6 to 1.4 V Reading increases when brake pedal is depressed

      Chassis > Brake Booster > Data List 

      Tester Display
      Stroke Sensor

      Chassis > Brake/EPB > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Stroke Sensor2 Brake pedal stroke sensor 2 Min.: 0.0 V
      Max.: 5.0 V
      Brake pedal released: 3.6 to 4.4 V Reading decreases when brake pedal is depressed

      Chassis > Brake/EPB > Data List 

      Tester Display
      Stroke Sensor2

      HINT: 

      Perform this procedure in linear mode (switching solenoid (SSA) on).

      Standard Voltage

      Brake Effort
      [N (kgf, lbf)]
      Stroke Sensor
      [V]
      Stroke Sensor2
      [V]
      50 (5.1, 11.2) 1.21 to 1.91 3.09 to 3.79
      100 (10.2, 22.5) 1.42 to 2.12 2.88 to 3.58
      150 (15.3, 33.7) 1.61 to 2.31 2.69 to 3.39

      Result

      Result Proceed to
      OK A
      NG (brake pedal stroke sensor 1) B
      NG (brake pedal stroke sensor 2) C

    Post-procedure1

    • None

    Result: 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [11/2020 - ] 

    Result: 

    See step  3

    Result: 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY - BRAKE PEDAL STROKE SENSOR ASSEMBLY) 

    Pre-procedure1

    • Turn the ignition switch off.
    • Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

    Pre-procedure2

    • Disconnect the A5 No. 1 skid control ECU (brake booster with master cylinder assembly) connector.
    • Disconnect the A2 brake pedal stroke sensor assembly connector.
    • Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    • Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition Result
      A5-3 (SKS1) - A2-6 (SKS1) Always Below 1 Ω Ω
      A5-3 (SKS1) or A2-6 (SKS1) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Post-procedure1

    • None

    Result: 

    OK 

    REPLACE BRAKE PEDAL STROKE SENSOR ASSEMBLY. Refer to  REMOVAL [11/2020 - 11/2021]  , or refer to  REMOVAL [11/2021 - 12/2022]  , or refer to  REMOVAL [12/2022 - 12/2023]  , or refer to  REMOVAL [12/2023 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  3. CHECK HARNESS AND CONNECTOR (BRAKE ACTUATOR ASSEMBLY - BRAKE PEDAL STROKE SENSOR ASSEMBLY) 

    Pre-procedure1

    • Turn the ignition switch off.
    • Make sure that there is no looseness at the locking part and the connecting part of the connectors.

      OK

      The connector is securely connected.

    Pre-procedure2

    • Disconnect the A6 No. 2 skid control ECU (brake actuator assembly) connector.
    • Disconnect the A2 brake pedal stroke sensor assembly connector.
    • Check both the connector case and the terminals for deformation and corrosion.

      OK

      No deformation or corrosion.

    • Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition Result
      A6-10 (SKS2) - A2-1 (SKS2) Always Below 1 Ω Ω
      A6-10 (SKS2) or A2-1 (SKS2) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Post-procedure1

    • None

    Result: 

    OK 

    REPLACE BRAKE PEDAL STROKE SENSOR ASSEMBLY. Refer to  REMOVAL [11/2020 - 11/2021]  , or refer to  REMOVAL [11/2021 - 12/2022]  , or refer to  REMOVAL [12/2022 - 12/2023]  , or refer to  REMOVAL [12/2023 - ] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR