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Home >> Toyota >> 2021 >> Mirai Limited >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Brake Booster >> Removal [11/2020 - 11/2021] >> Caution / Notice / Hint

Caution / Notice / Hint

COMPONENTS (REMOVAL) 

Fig 1: Brake Booster Removal Components [11/2020 - 11/2021] (1 Of 4)
GTY981201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1 PRECAUTION - See step  1 - -
2 ACCUMULATOR PRESSURE ZERO DOWN - See step  2 - -
3 DRAIN BRAKE FLUID - - See step  3 -
4 BRAKE ACTUATOR WITH BRACKET - - - -
Fig 2: Brake Booster Removal Components [11/2020 - 11/2021] (2 Of 4)
GTY980321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5 LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 73900 - - -
6 AIR DUCT SUB-ASSEMBLY - - - -
7 NO. 2 HEATER TO REGISTER DUCT 55844 - - -
8 NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY 55308B - - -
Fig 3: Brake Booster Removal Components [11/2020 - 11/2021] (3 Of 4)
GTY980441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9 BRAKE PEDAL RETURN SPRING 47101A - - -
10 STOP LIGHT SWITCH ASSEMBLY 84340 - - -
11 PUSH ROD PIN 47264A - - -
12 FRONT COMPARTMENT MAIN WIRE 82111C See step  12 - -
13 BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 47210L See step  13 - -
14 BRAKE MASTER CYLINDER GASKET 44785D - - -
15 BOOSTER BRACKET STOPPER RING - - - -
16 BRAKE BOOSTER BRACKET - - - -
17 BRAKE MASTER CYLINDER GASKET 44785D - - -
• Non-reusable part - -
Fig 4: Brake Booster Removal Components [11/2020 - 11/2021] (4 Of 4)
GTY981101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Procedure Part Name Code
GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18 NO. 1 RESERVOIR HOSE - See step  18 - -
19 NO. 2 RESERVOIR HOSE - See step  19 - -
20 NO. 1 WIRE CLAMP BRACKET - See step  20 - -


The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during brake booster with master cylinder assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative (-) auxiliary battery terminal Memorize steering angle neutral point Parking assist monitor system Refer to INITIALIZATION [11/2020 - 12/2022]
Panoramic view monitor system Refer to INITIALIZATION [11/2020 - 12/2022]
No. 1 Skid control ECU (brake booster with master cylinder assembly) Update ECU security key Vehicle control history (RoB) are stored Refer to UPDATE ECU SECURITY KEY [11/2020 - ]
  1. Bleed air
  2. Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system disabled or malfunctions
Refer to UTILITY [11/2020 - ]
WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information .
    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [11/2020 - 12/2022]

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.



NOTE:
  • While the auxiliary battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.
  • Do not carry the brake booster with master cylinder assembly by the parts shown in the illustration.
    GTY981390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a No. 1 Skid Control ECU
    *b No. 1 Reservoir Hose and No. 2 Reservoir Hose
    *c Master Cylinder Push Rod Clevis
    *d Boot
    *e Brake Master Cylinder Reservoir
    *f No. 1 Brake Actuator Tube
    *g No. 1 Wire Clamp Bracket
    *h Brake Booster with Accumulator Pump Assembly