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Home >> Toyota >> 2021 >> Mirai Limited >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Brake Booster Pump >> Installation [11/2020 - ] >> Procedure

Installation [11/2020 - ]: Procedure

  1. INSTALL NO. 3 BRAKE POWER SUPPLY BRACKET 
    1. GTY981245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 5 mm long hexagon socket wrench, install the No. 3 brake power supply bracket with the 2 bolts.

        Torque: 6.6 N.m (67 kgf/cm, 58 in.lbf) 

  2. INSTALL NO. 2 BRAKE POWER SUPPLY BRACKET 
    1. GTY980705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 5 mm long hexagon socket wrench, install the No. 2 brake power supply bracket with the 2 bolts.

        Torque: 6.6 N.m (67 kgf/cm, 58 in.lbf) 

  3. INSTALL NO. 2 WIRE CLAMP BRACKET 
    1. GTY981071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 5 mm long hexagon socket wrench, install the No. 2 wire clamp bracket with the bolt.

        Torque: 6.6 N.m (67 kgf/cm, 58 in.lbf) 

  4. INSTALL BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY 
    1. GTY975052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Booster with Accumulator Pump Assembly *2 Brake Booster Pump Bushing
      *3 Brake Actuator Case Collar *4 Nut
      1. Install the brake booster with accumulator pump assembly, brake booster pump bushing and brake actuator case collar with the nut to the brake booster with master cylinder assembly as shown in the illustration.

        Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

      2. Engage the 3 clamps to the brake booster with master cylinder assembly.
  5. INSTALL NO. 1 BRAKE ACTUATOR TUBE 
    1. GTY980894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length *b Union Nut Wrench
      1. Using a union nut wrench, install the No. 1 brake actuator tube.

        Specified tightening torque 

        Torque: 15.2 N.m (155 kgf/cm, 11 ft.lbf) 

        NOTE:
        • Do not kink or damage the brake line.
        • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

        HINT: 

        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

          Refer to PRECAUTION [11/2020 - ]

        • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

          13.4 N.m (137 kgf/cm, 10 ft.lbf)

  6. CONNECT NO. 2 RESERVOIR HOSE 
    1. GTY980765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b Paint Mark
      *c Rib *d within 45°
      1. Connect the No. 2 reservoir hose to the brake booster with accumulator pump assembly and slide the clip to secure it.
        NOTE:
        • Make sure that the paint mark is outside of the Vehicle.
        • Install the clip within the range shown in the illustration.
  7. INSTALL BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 

    Refer to INSTALLATION [11/2020 - 12/2022] , or refer to INSTALLATION [12/2022 - 12/2023] , or refer to INSTALLATION [12/2023 - ]