Removal [09/2021 - ]: Procedure

Refer to REMOVAL [09/2021 - 11/2022] , or refer to REMOVAL [11/2022 - ] 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE: When removing the rear door window frame moulding (center pillar side), if the double-sided tape is difficult to remove, heat the adhesive of the rear door window frame moulding (center pillar side) and rear door panel using a heat light.

Standard

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Double-sided Tape	-	-
   	Remove in this Direction (1)		Remove in this Direction (2)

   1. Apply protective tape around the rear door window frame moulding (center pillar side) as shown in the illustration.
   2. Using a moulding remover D, disengage the clip.
   3. Using a scraper, separate the double-sided tape from the rear door window frame moulding (center pillar side).
      NOTE:

      Be careful not to damage the rear door panel.

   4. Disengage the guide to remove the rear door window frame moulding (center pillar side) as shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Tape

   -

   -

   1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
   2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Standard Measurement

      Area	Measurement	Area	Measurement
      A	5.0 mm (0.197 in.)	-	-

      NOTE:

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

   3. Apply protective tape around the rear door window frame moulding (rear pillar side) as shown in the illustration.
   4. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.
      WARNING:

      Be careful of the drilled rivets, as they may be hot.

      NOTE:

      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
   5. Disengage the guide to remove the rear door window frame moulding (rear pillar side) from the rear door frame.

      HINT: 

      Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Tape

   -

   -

   1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
   2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Standard Measurement

      Area	Measurement	Area	Measurement
      A	5.0 mm (0.197 in.)	-	-

      NOTE:

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

   3. Apply protective tape around the rear door upper window frame moulding as shown in the illustration.
   4. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 5 rivets.
      WARNING:

      Be careful of the drilled rivets, as they may be hot.

      NOTE:

      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
   5. Disengage the guides to remove the rear door upper window frame moulding from the rear door frame.

      HINT: 

      Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.