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Removal [10/2022 - ]: Procedure

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  1. DRAIN ENGINE COOLANT 

    Refer to REPLACEMENT [10/2022 - ]

  2. DRAIN COOLANT (for Intercooler) 

    Refer to REPLACEMENT [10/2022 - ]

  3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 23 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 23 [11/2023 - ]

  4. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY 
    1. GTY1106546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 

    See step  20

  6. DISCONNECT ENGINE WIRE 
    1. GTY1109048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE PURGE VALVE (PURGE VSV) 

    See step  17

  8. REMOVE AIR TUBE ASSEMBLY 
    1. GTY1106846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an 8 mm socket wrench, remove the 4 bolts and air tube assembly from the intercooler assembly.
      2. Remove the air tube gasket from the intercooler assembly.
  9. REMOVE FUEL DELIVERY GUARD 
    1. GTY1106545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE 
    1. GTY1106539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT NO. 1 TURBO WATER HOSE 
    1. GTY1106538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT NO. 1 INTERCOOLER COOLING WATER HOSE 
    1. GTY1109047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT NO. 3 WATER BY-PASS HOSE 
    1. GTY1106540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT NO. 5 WATER BY-PASS HOSE (Type A) 
    1. GTY1106565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT NO. 4 TURBO WATER HOSE 
    1. GTY1106564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. DISCONNECT NO. 2 INTERCOOLER COOLING WATER HOSE 
    1. GTY1106567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT NO. 4 WATER BY-PASS HOSE 
    1. GTY1106566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT NO. 5 WATER BY-PASS HOSE (Type B) 
    1. GTY1109053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 13 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 13 [11/2023 - ]

  20. REMOVE INTAKE MANIFOLD WITH INTERCOOLER ASSEMBLY 
    1. GTY1106563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 7 INTERCOOLER COOLING WATER HOSE 
    1. GTY1078223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1078227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE NO. 6 INTERCOOLER COOLING WATER HOSE 
    1. GTY1080375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1080377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE INTERCOOLER ASSEMBLY 
    1. GTY1105069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 4 nuts and bolts to separate the intercooler assembly from the intake manifold and No. 2 air tube.
      2. Using an 8 mm socket wrench, remove the bolt and No. 2 turbo pressure sensor from the intercooler assembly.
      3. Remove the No. 2 air tube gasket from the intercooler assembly.
      4. Remove the No. 1 intake manifold to head gasket from the intake manifold.
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