Installation [03/2017 - 10/2020]: Procedure
- INSTALL CYLINDER HEAD GASKET
- Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
- Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.
*a Lot No. Front of Engine NOTE:Make sure that the cylinder head gasket is installed in the correct orientation.
- INSTALL CYLINDER HEAD SUB-ASSEMBLY
Refer to PROCEDURE - Step 19 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 19 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 19 [03/2020 - 10/2020]
- INSTALL NO. 2 CAMSHAFT
Refer to PROCEDURE - Step 22 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 22 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 23 [03/2020 - 10/2020]
- INSTALL CAMSHAFT
Refer to PROCEDURE - Step 23 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 23 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 24 [03/2020 - 10/2020]
- INSTALL CAMSHAFT BEARING CAP
Refer to PROCEDURE - Step 24 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 24 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 25 [03/2020 - 10/2020]
- INSTALL VALVE STEM CAP
Refer to PROCEDURE - Step 25 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 25 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 26 [03/2020 - 10/2020]
- INSTALL VALVE LASH ADJUSTER ASSEMBLY
Refer to PROCEDURE - Step 26 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 26 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 27 [03/2020 - 10/2020]
- INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Refer to PROCEDURE - Step 27 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 27 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 28 [03/2020 - 10/2020]
- INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Refer to PROCEDURE - Step 28 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 28 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 29 [03/2020 - 10/2020]
- INSTALL FUEL PUMP LIFTER GUIDE
Refer to PROCEDURE - Step 29 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 29 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 30 [03/2020 - 10/2020]
- INSTALL TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 32 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 32 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 33 [03/2020 - 10/2020]
- INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Refer to PROCEDURE - Step 33 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 33 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 34 [03/2020 - 10/2020]
- SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 34 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 41 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 35 [03/2020 - 10/2020]
- INSTALL NO. 1 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 35 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 35 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 36 [03/2020 - 10/2020]
- INSTALL CHAIN TENSIONER SLIPPER
Refer to PROCEDURE - Step 36 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 36 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 37 [03/2020 - 10/2020]
- INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 37 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 37 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 38 [03/2020 - 10/2020]
- INSTALL CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 38 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 38 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 39 [03/2020 - 10/2020]
- INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Refer to PROCEDURE - Step 39 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 39 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 40 [03/2020 - 10/2020]
- INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 40 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 40 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 41 [03/2020 - 10/2020]
- SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 28 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 28 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 28 [03/2020 - ]
- INSTALL NO. 2 TIMING GEAR COVER ASSEMBLY
Refer to PROCEDURE - Step 42 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 42 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 43 [03/2020 - 10/2020]
- INSTALL TIMING CHAIN COVER OIL SEAL
See step 1
- INSTALL SPARK PLUG TUBE GASKET
Refer to PROCEDURE - Step 45 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 45 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 46 [03/2020 - 10/2020]
- INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 46 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 46 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 47 [03/2020 - 10/2020]
- INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY
Refer to PROCEDURE - Step 47 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 47 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 48 [03/2020 - 10/2020]
- INSTALL WATER OUTLET
Refer to PROCEDURE - Step 48 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 48 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 49 [03/2020 - 10/2020]
- INSTALL CRANKSHAFT PULLEY ASSEMBLY
Refer to PROCEDURE - Step 49 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 49 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 50 [03/2020 - 10/2020]
- INSTALL VACUUM PUMP ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL CAM TIMING CONTROL MOTOR O-RING
Refer to PROCEDURE - Step 1
- INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL O-RING
Refer to PROCEDURE - Step 1
- INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL PURGE VALVE (PURGE VSV)
Refer to PROCEDURE - Step 1
- INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Refer to PROCEDURE - Step 6 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 6 [09/2019 - 10/2020]
- INSTALL IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL FUEL DELIVERY PIPE
Refer to PROCEDURE - Step 3
- INSTALL PORT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL NO. 5 ENGINE WIRE
Refer to PROCEDURE - Step 2
- INSTALL INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 3
- INSTALL NO. 1 DELIVERY PIPE SPACER
Refer to PROCEDURE - Step 4
- INSTALL FUEL DELIVERY PIPE WITH SENSOR SUB-ASSEMBLY
Refer to PROCEDURE - Step 5
- INSTALL NO. 7 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 18 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 18 [09/2019 - 10/2020]
- TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Refer to PROCEDURE - Step 1 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 1 [03/2020 - 10/2020]
- TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 2 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 2 [03/2020 - 10/2020]
- INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Refer to PROCEDURE - Step 3 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 3 [03/2020 - 10/2020]
- INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 22 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 22 [09/2019 - 10/2020]
- CONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 5 [03/2020 - 10/2020]
- INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Refer to PROCEDURE - Step 3
- INSTALL INTAKE MANIFOLD
Refer to PROCEDURE - Step 4
- INSTALL NO. 2 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 26 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 26 [09/2019 - 10/2020]
- INSTALL NO. 3 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 27 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 27 [09/2019 - 10/2020]
- INSTALL EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 28 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 28 [09/2019 - 10/2020]
- INSTALL WATER HOSE
Refer to PROCEDURE - Step 29 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 29 [09/2019 - 10/2020]
- INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 30 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 30 [09/2019 - 10/2020]
- INSTALL NO. 1 EGR COOLER BRACKET
Refer to PROCEDURE - Step 31 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 31 [09/2019 - 10/2020]
- INSTALL EGR COOLER ASSEMBLY
Refer to PROCEDURE - Step 32 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 32 [09/2019 - 10/2020]
- INSTALL THROTTLE BODY GASKET
Refer to PROCEDURE - Step 1
- INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst)
Refer to PROCEDURE - Step 2 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 2 [03/2020 - ]
- INSTALL MANIFOLD STAY
Refer to PROCEDURE - Step 3 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 3 [03/2020 - ]
- INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 37 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 37 [09/2019 - 10/2020]
- INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
Refer to PROCEDURE - Step 38 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 38 [09/2019 - 10/2020]
- INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 39 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 39 [09/2019 - 10/2020]
- INSTALL NO. 3 TIMING CHAIN COVER (w/ Cover)
Refer to PROCEDURE - Step 40 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 40 [09/2019 - 10/2020]
- INSTALL TIMING GEAR COVER INSULATOR
Refer to PROCEDURE - Step 41 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 41 [09/2019 - 10/2020]
- INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 43 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 43 [09/2019 - 10/2020]
- INSTALL NO. 2 ENGINE COVER
Refer to PROCEDURE - Step 44 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 44 [09/2019 - 10/2020]
- INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
Refer to PROCEDURE - Step 45 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 45 [09/2019 - 10/2020]
- INSTALL GENERATOR ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL V-RIBBED BELT
Refer to PROCEDURE - Step 1
- INSTALL ENGINE HANGERS
See step 42 [03/2017 - 06/2017], or See step 42 [06/2017 - 08/2018], or See step 42 [08/2018 - 09/2019], or See step 42 [09/2019 - 03/2020], or See step 45 [03/2020 - 10/2020]
- REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Refer to INSTALLATION [03/2017 - 06/2017] , or refer to INSTALLATION [06/2017 - 08/2018] , or refer to INSTALLATION [08/2018 - 03/2020] , or refer to INSTALLATION [03/2020 - 10/2020]