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Home >> Toyota >> 2021 >> Camry LE, FWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (A25A-FKS) - Service Information (2 Of 5) (Except Hybrid) >> Cylinder Head Gasket >> Installation [03/2017 - 10/2020] >> Procedure

Installation [03/2017 - 10/2020]: Procedure

  1. INSTALL CYLINDER HEAD GASKET 
    1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
    2. Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.
      GTY767586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No.
      Front of Engine
      NOTE:

      Make sure that the cylinder head gasket is installed in the correct orientation.

  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 19 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 19 [03/2020 - 10/2020]

  3. INSTALL NO. 2 CAMSHAFT 

    Refer to PROCEDURE - Step 22 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 22 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 23 [03/2020 - 10/2020]

  4. INSTALL CAMSHAFT 

    Refer to PROCEDURE - Step 23 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 23 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 24 [03/2020 - 10/2020]

  5. INSTALL CAMSHAFT BEARING CAP 

    Refer to PROCEDURE - Step 24 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 24 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 25 [03/2020 - 10/2020]

  6. INSTALL VALVE STEM CAP 

    Refer to PROCEDURE - Step 25 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 25 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 26 [03/2020 - 10/2020]

  7. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 26 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 26 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 27 [03/2020 - 10/2020]

  8. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 27 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 27 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 28 [03/2020 - 10/2020]

  9. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 28 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 28 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 29 [03/2020 - 10/2020]

  10. INSTALL FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 29 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 29 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 30 [03/2020 - 10/2020]

  11. INSTALL TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 32 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 32 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 33 [03/2020 - 10/2020]

  12. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 33 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 33 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 34 [03/2020 - 10/2020]

  13. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 34 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 41 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 35 [03/2020 - 10/2020]

  14. INSTALL NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 35 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 35 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 36 [03/2020 - 10/2020]

  15. INSTALL CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 36 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 36 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 37 [03/2020 - 10/2020]

  16. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 37 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 37 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 38 [03/2020 - 10/2020]

  17. INSTALL CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 38 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 38 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 39 [03/2020 - 10/2020]

  18. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 39 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 39 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 40 [03/2020 - 10/2020]

  19. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 40 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 40 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 41 [03/2020 - 10/2020]

  20. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 28 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 28 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 28 [03/2020 - ]

  21. INSTALL NO. 2 TIMING GEAR COVER ASSEMBLY 

    Refer to PROCEDURE - Step 42 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 42 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 43 [03/2020 - 10/2020]

  22. INSTALL TIMING CHAIN COVER OIL SEAL 

    See step  1

  23. INSTALL SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 45 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 45 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 46 [03/2020 - 10/2020]

  24. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 46 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 46 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 47 [03/2020 - 10/2020]

  25. INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 47 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 47 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 48 [03/2020 - 10/2020]

  26. INSTALL WATER OUTLET 

    Refer to PROCEDURE - Step 48 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 48 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 49 [03/2020 - 10/2020]

  27. INSTALL CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 49 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 49 [09/2019 - 03/2020] , or refer to PROCEDURE - Step 50 [03/2020 - 10/2020]

  28. INSTALL VACUUM PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 1

  29. INSTALL CAM TIMING CONTROL MOTOR O-RING 

    Refer to PROCEDURE - Step 1

  30. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 2

  31. INSTALL O-RING 

    Refer to PROCEDURE - Step 1

  32. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 2

  33. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 1

  34. INSTALL PURGE VALVE (PURGE VSV) 

    Refer to PROCEDURE - Step 1

  35. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 6 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 6 [09/2019 - 10/2020]

  36. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  37. INSTALL DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  38. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 3

  39. INSTALL PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  40. INSTALL NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 2

  41. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 3

  42. INSTALL NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 4

  43. INSTALL FUEL DELIVERY PIPE WITH SENSOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  44. INSTALL NO. 7 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 18 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 18 [09/2019 - 10/2020]

  45. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 1 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 1 [03/2020 - 10/2020]

  46. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 2 [03/2020 - 10/2020]

  47. INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 3 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 3 [03/2020 - 10/2020]

  48. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 22 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 22 [09/2019 - 10/2020]

  49. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 5 [03/2020 - 10/2020]

  50. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 3

  51. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 4

  52. INSTALL NO. 2 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 26 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 26 [09/2019 - 10/2020]

  53. INSTALL NO. 3 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 27 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 27 [09/2019 - 10/2020]

  54. INSTALL EGR VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 28 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 28 [09/2019 - 10/2020]

  55. INSTALL WATER HOSE 

    Refer to PROCEDURE - Step 29 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 29 [09/2019 - 10/2020]

  56. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 30 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 30 [09/2019 - 10/2020]

  57. INSTALL NO. 1 EGR COOLER BRACKET 

    Refer to PROCEDURE - Step 31 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 31 [09/2019 - 10/2020]

  58. INSTALL EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 32 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 32 [09/2019 - 10/2020]

  59. INSTALL THROTTLE BODY GASKET 

    Refer to PROCEDURE - Step 1

  60. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  61. INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 2 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 2 [03/2020 - ]

  62. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 3 [03/2017 - 03/2020] , or refer to PROCEDURE - Step 3 [03/2020 - ]

  63. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 37 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 37 [09/2019 - 10/2020]

  64. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) 

    Refer to PROCEDURE - Step 38 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 38 [09/2019 - 10/2020]

  65. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 39 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 39 [09/2019 - 10/2020]

  66. INSTALL NO. 3 TIMING CHAIN COVER (w/ Cover) 

    Refer to PROCEDURE - Step 40 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 40 [09/2019 - 10/2020]

  67. INSTALL TIMING GEAR COVER INSULATOR 

    Refer to PROCEDURE - Step 41 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 41 [09/2019 - 10/2020]

  68. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 43 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 43 [09/2019 - 10/2020]

  69. INSTALL NO. 2 ENGINE COVER 

    Refer to PROCEDURE - Step 44 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 44 [09/2019 - 10/2020]

  70. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 45 [03/2017 - 09/2019] , or refer to PROCEDURE - Step 45 [09/2019 - 10/2020]

  71. INSTALL GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  72. INSTALL V-RIBBED BELT 

    Refer to PROCEDURE - Step 1

  73. INSTALL ENGINE HANGERS 

    See step  42 [03/2017 - 06/2017], or See step  42 [06/2017 - 08/2018], or See step  42 [08/2018 - 09/2019], or See step  42 [09/2019 - 03/2020], or See step  45 [03/2020 - 10/2020]

  74. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND 

    Refer to INSTALLATION [03/2017 - 06/2017] , or refer to INSTALLATION [06/2017 - 08/2018] , or refer to INSTALLATION [08/2018 - 03/2020] , or refer to INSTALLATION [03/2020 - 10/2020]