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Home >> Toyota >> 2021 >> Camry LE, FWD >> Repair and Diagnosis >> Electrical >> Gauges >> Meter / Gauge System - Diagnostic Codes & Symptom Tests (Except Hybrid) >> Meter / Gauge System >> DTC B1500-13: Fuel Sender Circuit Open; DTC B1501-13: Sub Fuel Sender Circuit Open [03/2020 - ] >> Procedure

DTC B1500-13: Fuel Sender Circuit Open; DTC B1501-13: Sub Fuel Sender Circuit Open [03/2020 - ]: Procedure

  1. CHECK FOR DTC (METER / GAUGE SYSTEM) 
    1. Check for DTCs.

      Body Electrical > Combination Meter > Trouble Codes 

      Result

      Result Proceed to
      Only DTC B1500-13 is output A
      Only DTC B1501-13 is output B
      DTC B1500-13 and B1501-13 are output at the same time C

    Result: 

    B 

    See step  11

    Result: 

    C 

    See step  15

    Result: 

    A 

    See step  2

  2. CONFIRM MODEL 
    1. Choose the model to be inspected.

      Result

      Result Proceed to
      For 2WD A
      For AWD B

    Result: 

    B 

    See step  7

    Result: 

    A 

    See step  3

  3. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L For 60 Liters (63.4 US qts, 52.8 Imp. qts) Total Tank Capacity Type: 
      • Fuel receiver gauge indicates F: 54.2 L
      • Fuel receiver gauge indicates 3/4: 45.5 L
      • Fuel receiver gauge indicates 1/2: 30.3 L
      • Fuel receiver gauge indicates 1/4: 15.2 L
      • Fuel receiver gauge indicates E: 6.1 L

      For 55 Liters (for 58.1 US qts, 48.4 Imp. qts) Total Tank Capacity Type: 

      • Fuel receiver gauge indicates F: 48.1 L
      • Fuel receiver gauge indicates 3/4: 41.3 L
      • Fuel receiver gauge indicates 1/2: 27.5 L
      • Fuel receiver gauge indicates 1/4: 13.8 L
      • Fuel receiver gauge indicates E: 5.5 L
      		 The detected value of the fuel sender gauge assembly is displayed.

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the Techstream A
      Fuel level data cannot be displayed on the Techstream B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    B 

    See step  4

  4. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the R44 fuel suction tube with pump and gauge assembly connector.
    2. Disconnect the K21 combination meter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R44-1 (FV) - K21-15 (FV) Always Below 1 Ω
      R44-2 (FE) - K21-33 (FE) Always Below 1 Ω
      R44-3 (FS) - K21-14 (FR) Always Below 1 Ω
      R44-1 (FV) or K21-15 (FV) - Body ground Always 10 kΩ or higher
      R44-3 (FS) or K21-14 (FR) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  5

  5. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge assembly.

      For 2GR-FKS: Refer to REMOVAL [06/2017 - 10/2020] , or refer to REMOVAL [10/2020 - ]

      For A25A-FKS: Refer to REMOVAL [06/2017 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    2. Inspect the fuel sender gauge assembly.

      For 2GR-FKS: Refer to INSPECTION [06/2017 - ]

      For A25A-FKS: Refer to INSPECTION [06/2017 - 10/2020] , or refer to INSPECTION [10/2020 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    For 2GR-FKS: Refer to REMOVAL [06/2017 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    For A25A-FKS: Refer to REMOVAL [06/2017 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    Result: 

    OK 

    See step  6

  6. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    GTY982868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Fuel Suction Tube with Pump and Gauge Assembly)
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R44-1 (FV) - A-3 Always Below 1 Ω
      R44-2 (FE) - A-2 Always Below 1 Ω
      R44-3 (FS) - A-1 Always Below 1 Ω
      R44-1 (FV) - R44-3 (FS)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      R44-1 (FV) - R44-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      R44-2 (FE) - R44-3 (FS)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    For 2GR-FKS: Refer to REMOVAL [09/2019 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    For A25A-FKS: Refer to REMOVAL [09/2019 - 10/2020] , or refer to REMOVAL [10/2020 - ]

  7. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L
      • Fuel receiver gauge indicates F: 49.5 L*
      • Fuel receiver gauge indicates 3/4: 41.3 L*
      • Fuel receiver gauge indicates 1/2: 27.5 L*
      • Fuel receiver gauge indicates 1/4: 13.8 L*
      • Fuel receiver gauge indicates E: 5.5 L*
      		 The detected value of the fuel sender gauge assembly is displayed.
      1. *: Combined value of "Fuel Input" and "Sub Fuel Input"

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the Techstream A
      Fuel level data cannot be displayed on the Techstream B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    B 

    See step  8

  8. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the R44 fuel suction tube with pump and gauge assembly connector.
    2. Disconnect the K21 combination meter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R44-1 (FV) - K21-15 (FV) Always Below 1 Ω
      R44-2 (FE) - K21-33 (FE) Always Below 1 Ω
      R44-3 (FS) - K21-14 (FR) Always Below 1 Ω
      R44-3 (FS) or K21-14 (FR) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  9

  9. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge assembly.

      Refer to REMOVAL [03/2020 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    2. Inspect the fuel sender gauge assembly.

      Refer to INSPECTION [03/2020 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    OK 

    See step  10

  10. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    GTY982868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Fuel Suction Tube with Pump and Gauge Assembly)
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R44-1 (FV) - A-3 Always Below 1 Ω
      R44-2 (FE) - A-2 Always Below 1 Ω
      R44-3 (FS) - A-1 Always Below 1 Ω
      R44-1 (FV) - R44-3 (FS)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      R44-1 (FV) - R44-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      R44-2 (FE) - R44-3 (FS)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

  11. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Sub Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L or Unset
      • Fuel receiver gauge indicates F: 49.5 L*
      • Fuel receiver gauge indicates 3/4: 41.3 L*
      • Fuel receiver gauge indicates 1/2: 27.5 L*
      • Fuel receiver gauge indicates 1/4: 13.8 L*
      • Fuel receiver gauge indicates E: 5.5 L*
      		 The detected value of the No. 2 fuel sender gauge assembly is displayed.
      1. *: Combined value of "Fuel Input" and "Sub Fuel Input"

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Sub Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the Techstream A
      Fuel level data cannot be displayed on the Techstream B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    B 

    See step  12

  12. CHECK HARNESS AND CONNECTOR (REAR FUEL MAIN AND RETURN TUBE SUB-ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the R124 rear fuel main and return tube sub-assembly connector.
    2. Disconnect the K21 combination meter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R124-1 (FV) - K21-15 (FV) Always Below 1 Ω
      R124-2 (FE) - K21-33 (FE) Always Below 1 Ω
      R124-3 (FR) - K21-35 (FR2) Always Below 1 Ω
      R124-3 (FR) or K21-35 (FR2) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  13

  13. INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the No. 2 fuel sender gauge assembly.

      Refer to REMOVAL [03/2020 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    2. Inspect the No. 2 fuel sender gauge assembly.

      Refer to INSPECTION [03/2020 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    OK 

    See step  14

  14. INSPECT REAR FUEL MAIN AND RETURN TUBE SUB-ASSEMBLY 
    GTY985764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Rear Fuel Main and Return Tube Sub-assembly)
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R124-1 (FV) - B-3 Always Below 1 Ω
      R124-2 (FE) - B-2 Always Below 1 Ω
      R124-3 (FR) - B-1 Always Below 1 Ω
      R124-1 (FV) - R124-3 (FR)
      or
      B-3 - B-1      		 Always 10 kΩ or higher
      R124-1 (FV) - R124-2 (FE)
      or
      B-3 - B-2      		 Always 10 kΩ or higher
      R124-2 (FE) - R124-3 (FR)
      or
      B-2 - B-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    NG 

    REPLACE REAR FUEL MAIN AND RETURN TUBE SUB-ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

  15. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L or Unset
      • Fuel receiver gauge indicates F: 49.5 L*
      • Fuel receiver gauge indicates 3/4: 41.3 L*
      • Fuel receiver gauge indicates 1/2: 27.5 L*
      • Fuel receiver gauge indicates 1/4: 13.8 L*
      • Fuel receiver gauge indicates E: 5.5 L*
      		 The detected value of the fuel sender gauge assembly is displayed.
      Sub Fuel Input Fuel level input Min.: 0 L, Max.: 655.34 L or Unset
      • Fuel receiver gauge indicates F: 49.5 L*
      • Fuel receiver gauge indicates 3/4: 41.3 L*
      • Fuel receiver gauge indicates 1/2: 27.5 L*
      • Fuel receiver gauge indicates 1/4: 13.8 L*
      • Fuel receiver gauge indicates E: 5.5 L*
      		 The detected value of the No. 2 fuel sender gauge assembly is displayed.
      1. *: Combined value of "Fuel Input" and "Sub Fuel Input"

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Fuel Input
      Sub Fuel Input

      Result

      Result Proceed to
      Fuel level data can be displayed on the Techstream A
      Fuel level data cannot be displayed on the Techstream B

    Result: 

    A 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    B 

    See step  16

  16. CHECK HARNESS AND CONNECTOR (FUEL SENDER GAUGE SIDE - COMBINATION METER ASSEMBLY) 
    1. Disconnect the R44 fuel suction tube with pump and gauge assembly connector.
    2. Disconnect the R124 rear fuel main and return tube sub-assembly connector.
    3. Disconnect the K21 combination meter assembly connector.
    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R44-1 (FV) - K21-15 (FV) Always Below 1 Ω
      R44-2 (FE) - K21-33 (FE) Always Below 1 Ω
      R124-1 (FV) - K21-15 (FV) Always Below 1 Ω
      R124-2 (FE) - K21-33 (FE) Always Below 1 Ω
      R44-1 (FV), R124-1 (FV) or K21-15 (FV) - Body ground Always 10 kΩ or higher
      R44-3 (FS) or K21-14 (FR) - Body ground Always 10 kΩ or higher
      R124-3 (FR) or K21-35 (FR2) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  17

  17. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge assembly.

      Refer to REMOVAL [03/2020 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    2. Inspect the fuel sender gauge assembly.

      Refer to INSPECTION [03/2020 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    OK 

    See step  18

  18. INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    GTY982868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Fuel Suction Tube with Pump and Gauge Assembly)
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R44-1 (FV) - R44-3 (FS)
      or
      A-3 - A-1      		 Always 10 kΩ or higher
      R44-1 (FV) - R44-2 (FE)
      or
      A-3 - A-2      		 Always 10 kΩ or higher
      R44-2 (FE) - R44-3 (FS)
      or
      A-2 - A-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    OK 

    See step  19

  19. INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the No. 2 fuel sender gauge assembly.

      Refer to REMOVAL [03/2020 - 10/2020] , or refer to REMOVAL [10/2020 - ]

    2. Inspect the No. 2 fuel sender gauge assembly.

      Refer to INSPECTION [03/2020 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    OK 

    See step  20

  20. INSPECT REAR FUEL MAIN AND RETURN TUBE SUB-ASSEMBLY 
    GTY985764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component without harness connected
    (Rear Fuel Main and Return Tube Sub-assembly)
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      R124-1 (FV) - R124-3 (FR)
      or
      B-3 - B-1      		 Always 10 kΩ or higher
      R124-1 (FV) - R124-2 (FE)
      or
      B-3 - B-2      		 Always 10 kΩ or higher
      R124-2 (FE) - R124-3 (FR)
      or
      B-2 - B-1      		 Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2017 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

    Result: 

    NG 

    REPLACE REAR FUEL MAIN AND RETURN TUBE SUB-ASSEMBLY. Refer to  REMOVAL [03/2020 - 10/2020]  , or refer to  REMOVAL [10/2020 - ] 

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