Reassembly [03/2020 - ]: Procedure

1. Wrap the splines of the rear drive outboard joint shaft assembly LH with protective tape to prevent the boot from being damaged.
2. Install new parts to the rear drive outboard joint shaft assembly LH in the following order:

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Rear Drive Outboard Joint Shaft Assembly LH
   *2	Rear No. 2 Drive Shaft Outboard Joint Boot Clamp LH
   *3	Outboard Joint Boot
   *4	Rear Drive Shaft Outboard Joint Boot Clamp LH
   	Outboard Joint Side
   	Inboard Joint Side

   1. Rear No. 2 drive shaft outboard joint boot clamp LH
   2. Outboard joint boot
   3. Rear drive shaft outboard joint boot clamp LH
3. Pack the joint portion of the rear drive outboard joint shaft assembly LH and outboard joint boot with grease.

   Standard Grease Capacity

   37 to 47 g (1.31 to 1.65 oz.)

4. Install the outboard joint boot to the rear drive outboard joint shaft assembly LH groove.
   NOTE:

   • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.
   • Keep the inside of the outboard joint boot free of foreign matter.

1. Using a screwdriver, install the rear No. 2 drive shaft outboard joint boot clamp LH as shown in the illustration.
   NOTE:

   Be careful not to damage the outboard joint boot.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear drive shaft outboard joint boot clamp LH onto the outboard joint boot.
2. Place SST onto the rear drive shaft outboard joint boot clamp LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Turn
   *b	Hold

   • SST: 09521-24010 
3. Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.
   NOTE:

   • Do not overtighten SST.
   • Be careful not to damage the outboard joint boot.
4. Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.
   • SST: 09240-00021 

   Standard Clearance

   1.2 mm (0.0472 in.) or less

   NOTE:

   If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Wrap the spline of the rear drive outboard joint shaft assembly LH with protective tape to prevent the boot from being damaged.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Rear Drive Shaft Inboard Joint Boot Clamp LH
   *2	Inboard Joint Boot
   *3	Rear No. 2 Drive Shaft Inboard Joint Boot Clamp LH
   *a	Protective Tape
   	Outboard Joint Side
   	Inboard Joint Side

   Install new parts to the rear drive outboard joint shaft assembly LH in the following order.

   1. Rear drive shaft inboard joint boot clamp LH
   2. Inboard joint boot
   3. Rear No. 2 drive shaft inboard joint boot clamp LH
3. Remove the protective tape from the rear drive outboard joint shaft assembly LH.
4. Align the matchmarks and place the beveled side of the tripod joint axial spline toward the rear drive outboard joint shaft assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Matchmark

   NOTE:

   Face the serrated side of the tripod joint outward and install it to the outboard joint end.

5. Using a brass bar and hammer, tap the tripod joint onto the rear drive outboard joint shaft assembly LH.
   NOTE:

   • Do not tap the rollers.
   • Be sure to install the tripod joint in the correct direction.
6. Using a snap ring expander, install a new rear drive shaft snap ring LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. Pack the rear drive shaft inboard joint assembly LH and inboard joint boot with grease from the boot kit.

   Standard Grease Capacity

   88 to 98 g (3.11 to 3.45 oz.)

8. Align the matchmarks and install the rear drive shaft inboard joint assembly LH to the rear drive outboard joint shaft assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Matchmark

1. Install the inboard joint boot to the rear drive shaft inboard joint assembly LH.
2. Check whether the drive shaft dimension (A) is within specification.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Length (A)

   749.1 to 759.1 mm (2.46 to 2.49 ft.)

   NOTE:

   Keep the drive shaft assembly level during inspection.

   If the boots are stretched or contracted, correct them.

1. For Type A:

   1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using needle-nose pliers, install the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.

      NOTE:

      Be careful not to damage the inboard joint boot.

2. For Type B:

   1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using needle-nose pliers, install the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.

      NOTE:

      Be careful not to damage the inboard joint boot.

HINT: 

Use the same procedure described for the rear No. 2 drive shaft inboard joint boot clamp LH.

Refer to INSPECTION [03/2020 - ]