Installation [03/2017 - ]: Procedure
- INSTALL REAR DISC
- INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
- Install the parking brake shoe adjusting hole plug to the rear disc.
- INSTALL REAR DISC BRAKE CYLINDER MOUNTING
- Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
Torque: 107 N*m (1091 kgf*cm, 79 ft.*lbf)
- Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
- INSTALL REAR DISC BRAKE BUSHING DUST BOOT
- Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
HINT:
Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
Lithium Soap Base Glycol Grease - Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
- Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
- INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)
- Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease - Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin.
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease - Install the rear disc brake cylinder slide pin to the rear disc brake cylinder mounting.
- Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
- Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin.
- INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease - Install the rear disc brake cylinder slide pin to the rear disc brake cylinder mounting.
- Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin.
- INSTALL REAR DISC BRAKE PAD SUPPORT PLATE NOTE:
- If the rear disc brake pad support plate is securely installed, do not remove the rear disc brake pad support plate from the rear disc brake cylinder mounting as it can be reused.
- As the rear disc brake pad support plate is a non-reusable part, if the rear disc brake pad support plate is removed from the rear disc brake cylinder mounting, it must be replaced with a new one.
- Always clean the contact surfaces before installing the rear disc brake pad support plate to the rear disc brake cylinder mounting.
- Clean the contact surfaces of the rear disc brake pad support plate and rear disc brake cylinder mounting.
- Remove the release paper from the 2 new rear disc brake pad support plates.
- Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.
*1 Rear Disc Brake Pad Support Plate *2 Disc Brake Cylinder Mounting NOTE:Firmly push to install the rear disc brake pad support plate and rear disc brake cylinder mounting against each other so that there is no clearance between the surfaces A and a, and B and b.
- INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
Refer to PROCEDURE - Step 1
- INSTALL REAR DISC BRAKE PAD
- Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.NOTE:
- Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.
- Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.
HINT:
If the rear disc brake pad has an identification mark, be sure to confirm the installation location.
*a Inner Side (White) *b Outer Side (Green)
- Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
- INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
- Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
Torque: 26.5 N*m (270 kgf*cm, 20 ft.*lbf)
- Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
- CONNECT REAR FLEXIBLE HOSE
- Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
NOTE:Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.
- Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
- BLEED BRAKE LINE
Refer to BLEEDING [03/2017 - ]
- ADJUST PARKING BRAKE
Refer to ADJUSTMENT [03/2017 - ]
- INSTALL REAR WHEEL
Refer to PROCEDURE - Step 1 [03/2017 - 06/2017] , or refer to PROCEDURE - Step 1 [06/2017 - ]